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23 May 2013
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ABB 3 Pole Contactors: Technical Datasheet
ABB | Technical Datasheet 1SBC101402D0201 1 3D CAD outline drawings available on «Control Product 3D» portal 4 kW 5 hp Technical Datasheet 24/03/11 AF09-30-01-.. / AF09Z-30-01-.. 3-pole Contactors AC / DC Operated - with Screw Terminals Ordering Details IEC UL/CSA Control voltage Main contacts Auxiliary contacts fitted Type Order code EAN Weight Rated power 3-phase motor rating Uc min. ... Uc max. 400 V Pack (ing) AC-3 480 V 1 piece kW hp V 50/60 Hz V DC kg 3-pole Contactors 4 5 24...60 20...60 3 0 0 1 AF09-30-01-11 1SBL 137 001 R1101 3471523110113 0.270 48...130 48...130 3 0 0 1 AF09-30-01-12 1SBL 137 001 R1201 3471523110120 0.270 100...250 100...250 3 0 0 1 AF09-30-01-13 1SBL 137 001 R1301 3471523110137 0.270 250...500 250...500 3 0 0 1 AF09-30-01-14 1SBL 137 001 R1401 3471523110144 0.310 Note: AF09-30-01-11 not suitable for a direct control by PLC-output. AF09-30-01-11 available in some countries: please consult your ABB representative. 3-pole Contactors - Low Consumption 4 5 - 12...20 3 0 0 1 AF09Z-30-01-20 1SBL 136 001 R2001 3471523113305 0.310 24...60 20...60 3 0 0 1 AF09Z-30-01-21 1SBL 136 001 R2101 3471523113312 0.310 48...130 48...130 3 0 0 1 AF09Z-30-01-22 1SBL 136 001 R2201 3471523113329 0.310 100...250 100...250 3 0 0 1 AF09Z-30-01-23 1SBL 136 001 R2301 3471523113336 0.310 Note: Only AF..Z contactors with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the coil terminals: A1+ for the positive pole and A2- for the negative pole AF09(Z) contactors are used for controlling power circuits up to 690 V AC and 220 V DC.They are mainly used for controlling 3-phase motors, non-inductive or slightly inductive loads. AF..(Z) contactors include an electronic coil interface providing reduced – pull-in and holding consumption, particularly for AC control circuitsOnly four coils are needed to cover control voltages between 24...500 V – 50/60 Hz or 20...500 V DC.AF..(Z) offer extended operating limits and are suitable worldwide for different control voltages. e.g.: the coil 100...250 V 50/60 Hz - DC is suitable for Europe (230 V 50 Hz) and for North America (120 V 60 Hz and 208 V 60 Hz). AF..(Z) contactors can manage large control voltage variationsAF..Z contactors equipped with a 24...60 V 50/60 Hz - 20...60 V DC coil – allow direct control by 24 V DC 500 mA PLC-outputAF..Z contactors withstand short voltage dips and voltage sags (SEMI – F47-0706 compliance)AF..(Z) contactors have built-in surge protection and do not require – additional surge suppressorsThe built-in N.C. auxiliary contact is a mirror contact in compliance with – annex F of IEC 60947-4-1. 1SBC101402D0201 Certifications and Approvals CE cULus CCC GOST C-Tick
2 Technical Datasheet 1SBC101402D0201 | ABB Main Pole - Utilization Characteristics according to IEC Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 Rated operational voltage Ue max. 690 V Rated frequency limits 25 ... 400 Hz Conventional free-air thermal current Ith acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 35 A with conductor cross-sectional area 6 mm² AC-1 Utilization categoryfor air temperature close to contactor Ie / AC-1 rated operational current θ ≤ 40 °C 25 A Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 25 A θ ≤ 70 °C 22 A with conductor cross-sectional area 4 mm² AC-3 Utilization categoryfor air temperature close to contactor θ ≤ 60 °C (for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz, 3-phase motors) Ie / AC-3 max. rated operational current 220-230-240 V 9 A M 3 3-phase motors 380-400 V 9 A 415 V 9 A 440 V 9 A 500 V 9.5 A 690 V 7 A AC-3 rated operational power 220-230-240 V 2.2 kW M 3 1500 r.p.m. 50 Hz 380-400 V 4 kW 1800 r.p.m. 60 Hz 415 V 4 kW 3-phase motors 440 V 4 kW 500 V 5.5 kW 690 V 5.5 kW Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1 Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1 AC-8a Utilization category (without thermal overload relay - Ue 400 V - θ ≤ 40 °C) Ie / AC-8a rated operational current 12 A AC-8a rated operational power 5.5 kW Short-circuit protection for contactors without thermal O/L relay - Motor protection excludedUe ≤ 500 V AC - gG type fuse 25 A Rated short-time withstand current Icw 1 s 300 A at 40 °C ambient temperature, in free air from a cold state 10 s 150 A 30 s 80 A 1 min 60 A 15 min 35 A Maximum breaking capacity at 440 V 250 A cos φ = 0.45 at 690 V 106 A Heat dissipation per pole Ie / AC-1 0.8 W Ie / AC-3 0.1 W Max. electrical switching frequency AC-1 600 cycles/h AC-3 1200 cycles/h AC-2, AC-4 300 cycles/h
ABB | Technical Datasheet 1SBC101402D0201 3 Built-in Auxiliary Contacts according to IEC Rated operational voltage Ue max. 690 V Conventional free air thermal current Ith - θ ≤ 40 °C 16 A Rated frequency limits 25 ... 400 Hz Rated operational current Ie / AC-15 acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6 A 220-240 V 50/60 Hz 4 A 400-440 V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1 Breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1 Rated operational current Ie / DC-13 acc. to IEC 60947-5-1 24 V DC 6 A / 144 W 48 V DC 2.8 A / 134 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0.13 A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gG type fuse 10 A Rated short-time withstand current Icw for 1.0 s 100 A for 0.1 s 140 A Minimum switching capacity 12 V / 3 mA with failure rate acc. to IEC 60947-5-4 10 -7 Non-overlapping time between N.O. and N.C. contacts ≥ 2 ms Heat dissipation per pole at 6 A 0.1 W Max. electrical switching frequency AC-15 1200 cycles/h DC-13 900 cycles/h Main Pole - Utilization Characteristics according to UL / NEMA / CSA Standards UL 508, CSA C22.2 N°14 Rated operational voltage Ue max. 600 V NEMA size 00 NEMA continuous amp rating thermal current 9 A NEMA maximum H.P. ratings 1-phase, 60 Hz 115 V AC 1/3 hp 230 V AC 1 hp NEMA maximum H.P. ratings 3-phase, 60 Hz 200 V AC 1-1/2 hp 230 V AC 1-1/2 hp 460 V AC 2 hp 575 V AC 2 hp UL General use rating 600 V AC 25 A With conductor cross-sectional area AWG 10 80 V DC - 1-pole 25 A With conductor cross-sectional area AWG 10 UL maximum 1-phase motor rating Amp-rating 120 V AC 13.8 A 240 V AC 10 A Motor power 120 V AC 3/4 hp 240 V AC 1-1/2 hp UL maximum 3-phase motor rating Amp-rating 200-208 V AC 7.8 A 220-240 V AC 6.8 A 440-480 V AC 7.6 A 550-600 V AC 9 A Motor power 200-208 V AC 2 hp (for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz 3-phase motors) 220-240 V AC 2 hp 440-480 V AC 5 hp 550-600 V AC 7.5 hp Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Fuse rating 60 A Fuse type, 600 V NTD Max. electrical switching frequency for general use 600 cycles/h for motor use 1200 cycles/h
4 Technical Datasheet 1SBC101402D0201 | ABB Built-in Auxiliary Contacts according to UL / CSA Max. rated operational voltage Ue max. 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA General Technical Data Rated insulation voltage Ui acc. to IEC 60947-4-1 690 V acc. to UL /CSA 600 V Rated impulse withstand voltage Uimp. 6 kV Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A Ambient air temperature close to contactor Operation fitted with thermal overload relay -25 ... +60 °C without thermal overload relay -40 ... +70 °C Storage -60 ... +80 °C Climatic withstand Category B according to IEC 60947-1 Annex Q Operating altitude ≤ 3000 m Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h Shock withstand acc. IEC 60068-2-27 and EN 60068-2-27 Mounting position 1 B2 A A B1 C2 C1 Closed or open position Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position A 30 g B1 25 g Closed position / 5 g Open position B2 15 g C1 25 g C2 25 g Vibration withstand 5 ... 300 Hz4 g Closed position / 2 g Open position acc. to IEC 60068-2-6 Magnet System Characteristics Coil operating limits AC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max at θ ≤ 70 °C 0.85 x Uc min ... Uc max acc. to IEC 60947-4-1 DC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max at θ ≤ 70 °C (AF) 0.85 x Uc min ... Uc max - (AF..Z) 0.85 x Uc min ... 1.1 x Uc max AC control voltage Rated control circuit voltage Uc 24 ... 500 V AC 50/60 Hz Coil consumption Average pull-in value (AF) 50 VA - (AF..Z) 16 VA Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W DC control voltage Rated control circuit voltage Uc 12 ... 500 V DC Coil consumption Average pull-in value (AF) 50 W - (AF..Z) 12 ... 16 W Average holding value (AF) 2 W - (AF..Z) 1.7 W PLC-Output control (AF..Z) ≥ 500 mA 24 V DC Drop-out voltage in % of Uc min. ≤ 60 % Uc min Voltage sag immunity according to SEMI F47-0706 (AF..Z) conditions of use on request Dips withstand (level 0% according to IEC 61000-4-11) (AF..Z) 22 ms average for Uc = 24 ... 250 V 50/60Hz -20 °C ≤ θ ≤ +60 °C Operating time between coil energization and: N.O. contact closing 40 ... 95 ms N.C. contact opening 38 ... 90 ms between coil de-energization and: N.O. contact opening 11 ... 95 ms N.C. contact closing 13 ... 98 ms
ABB | Technical Datasheet 1SBC101402D0201 5 Mounting Characteristics Mounting positions Pos. 5 Pos. 3 Pos . 2 Pos. 1 Pos. 1 ± 30° +30° -30° Pos . 4 Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a 3-pole contactor AF09 ... AF38 Mounting distances The contactors can be assembled side by side. Fixing on rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm by screws (not supplied) 2 x M4 screws placed diagonally Connecting Characteristics Main terminals Screw terminals with cable clamp Connecting capacity (min. ... max.) Main conductors (poles) Rigid solid (≤ 4 mm ² ) 1 x 1 ... 6 mm² stranded (≥ 6 mm²) 2 x 1 ... 6 mm² Flexible with non insulated ferrule 1 x 0.75 ... 6 mm² 2 x 0.75 ... 6 mm² Flexible with insulated ferrule 1 x 0.75 ... 4 mm² 2 x 0.75 ... 2.5 mm² L 6 Bars or lugs L 9.6 mm Capacity according to UL/CSA 1 or 2 x AWG 16 ... 10 Stripping length 10 mm Auxiliary conductors(built-in auxiliary terminals + coil terminals) Rigid solid 1 x 1 ... 2.5 mm² 2 x 1 ... 2.5 mm² Flexible with non insulated ferrule 1 x 0.75 ... 2.5 mm² 2 x 0.75 ... 2.5 mm² Flexible with insulated ferrule 1 x 0.75 ... 2.5 mm² 2 x 0.75 ... 1.5 mm² L 6 Bars or lugs L 8 mm Capacity according to UL/CSA 1 or 2 x AWG 18 ... 14 Stripping length 10 mm Degree of protection acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Main terminals IP20 Coil terminals IP20 Built-in auxiliary terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) Main terminals M3.5 Coil terminals M3.5 Built-in auxiliary terminals M3.5 Screwdriver type Flat Ø 5.5 / Pozidriv 2 Tightening torque Main pole terminals 1.5 Nm / 13 lb.in Coil terminals 1.2 Nm / 11 lb.in Built-in auxiliary terminals 1.2 Nm / 11 lb.in
6 Technical Datasheet 1SBC101402D0201 | ABB Accessory Fitting Details for a 3-pole Contactor Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Main poles Built-in auxiliary contacts Front-mounted accessories Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set Auxiliary contact blocks (between 2 contactors) 1-pole CA4 Left side Right side 1-pole CC4 2-pole CAT4-11 4-pole CA4 VEM4 2-pole CAL4-11 Max. N.C. built-in and add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30°, 5 4 max. or 1 or 1 – + 1 – 3 0 0 1 2 max. – – – + 1 + 1 3 max. – – + 1 + 1 or 1 Overview of main accessories (other accessories available) A2 VE4 AF contactor 4-pole CA4 2-pole CAT4-11 1-pole CA4, CC4 VM4 1-pole CA4, CC4 2-pole CAL4-11 2-pole CAL4-11 AF contactor(without top mounted coil terminal block) TF42EF.. Fixing clips TF42EF.. A2 AF contactor 1-pole CA4, CC4 VEM4 mechanical and electrical interlock set including:– VM4 mechanical interlock unit including 2 fixing clips– VE4 electrical interlock block with A2-A2 connection Main poles Built-in auxiliary contacts Front-mounted accessories Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set Auxiliary contact blocks (between 2 contactors) 1-pole CA4 Left side Right side 1-pole CC4 2-pole CAT4-11 4-pole CA4 VEM4 2-pole CAL4-11 Max. N.C. built-in and add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30°, 5 4 max. or 1 or 1 – + 1 – 3 0 0 0 2 max. or 1 – – + 1 + 1 3 max. – – + 1 + 1 or 1
ABB | Technical Datasheet 1SBC101402D0201 7 Main Accessories Ordering Details Description Auxiliary contacts Type Order code EAN Pack (ing) Weight piece kg (1 pce) Additional auxiliary contact blocks Front-mounted instantaneous auxiliary contact blocks 0 1 - - CA4-01 1SBN 010 110 R1001 3471523130029 1 0.014 1 0 - - CA4-10 1SBN 010 110 R1010 3471523130005 1 0.014 0 1 - - CA4-01-T 1SBN 010 110 T1001 3471523130395 10 0.014 1 0 - - CA4-10-T 1SBN 010 110 T1010 3471523130371 10 0.014 Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact - - 0 1 CC4-01 1SBN 010 111 R1001 3471523130432 1 0.014 - - 1 0 CC4-10 1SBN 010 111 R1010 3471523130425 1 0.014 Side-mounted instantaneous auxiliary contact blocks 1 1 - - CAL4-11 1SBN 010 120 R1011 3471523130043 1 0.040 1 1 - - CAL4-11-T 1SBN 010 120 T1011 3471523130418 10 0.040 Front-mounted instantaneous auxiliary contact blocks 2 2 - - CA4-22U 1SBN 010 140 R1322 3471523130203 1 0.055 3 1 - - CA4-31U 1SBN 010 140 R1331 3471523130210 1 0.055 4 0 - - CA4-40U 1SBN 010 140 R1340 3471523130227 1 0.055 Front-mounted instantaneous auxiliary contact and A1/A2 coil terminal blocks 1 1 - - CAT4-11U 1SBN 010 151 R1311 3471523130081 1 0.040 Interlocks Mechanical interlock unit VM4 1SBN 030 105 T1000 3471523130609 10 0.005 Mechanical and electrical interlock set 1 1 - - VEM4 1SBN 030 111 R1000 3471523130616 1 0.035 Fixing clips BB4 1SBN 110 120 W1000 3471523130722 50 0.002 Connection accessories for starting Connecting links with manual motor starters BEA16-4 1SBN 081 306 T1000 3471523130739 10 0.025 Connection sets for reversing contactors BER16-4 1SBN 081 311 R1000 3471523130777 1 0.045 Additional coil terminal block Additional coil terminal block LDC4 1SBN 070 156 T1000 3471523130678 10 0.010 Protective covers Protective covers BX4 1SBN 110 108 T1000 3471523130708 10 0.006 BX4-CA 1SBN 110 109 W1000 3471523130715 50 0.001 Function markers Function markers BA4 1SNA 235 156 R2700 3472592351568 16 0.011 HTP500-BA4 1SNA 235 712 R2400 3472592357126 1 0.220 SPRC 1 1SNA 360 010 R1500 3472593600108 1 0.290 Note: - CAT4: not fittable on AF..Z contactors with DC control voltage 12...20VDC.- VM4: includes 2 fixing clips (BB4) to maintain together both contactors.- VEM4: includes a VM4 mechanical interlock unit with 2 fixing clips (BB4), a VE4 electrical interlock block and A2-A2 connection. VE4 block must be used with its A2-A2 connection to respect the electrical connection diagram. VEM4 not fittable on AF..Z contactors with DC control voltage 12...20 V DC.
45 1.77" 80 3.15" 6 0.24" 77 3.03" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 10 0.39" 5.5 0.22" 35 1.38" 70 2.76" 60 2.36" 5 0.20 " 5 0.20" ø 4.2 0.17" 2 x M4 8-32 UNC 45 1.77" 80 3.15" 6 0.24" 77 3.03" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 10 0.39" 5.5 0.22" 35 1.38" 70 2.76" 60 2.36" 5 0.20 " 5 0.20" ø 4.2 0.17" 2 x M4 8-32 UNC 45 1.77" 80 3.15" 6 0.24" 43 1.69" 110.5 4.35" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 5.5 0.22" 10 0.39" 45 1.77" 12 0.47" 80 3.15" 6 0.24" 77 3.03" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 10 0.39" 5.5 0.22" 45 1.77" 80 3.15" 6 0.24 " 110.5 4.35" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 10 0.39" 5.5 0.22" 43 1.69" 45 1.77" 80 3.15 " 102.5 4.04" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 10 0.39" 5.5 0.22" 43 1.69" 90 3.54" 91.5 3.60 " 102.5 4.04" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 10 0.39" 5.5 0.22" 43 1.69 " 60 2.36" ø 4.2 0.17" 80 3.15" 70 2.76" 5 0.20 " 5 0.20" 2 x M4 8-32 UNC 90 3.54" 91.5 3.60 " 102.5 4.04" 71 2.80" 5.5 0.22" 35 mm EN/IEC 60715 10 0.39" 5.5 0.22" 43 1.69 " 60 2.36" ø 4.2 0.17" 80 3.15" 70 2.76" 5 0.20 " 5 0.20" 2 x M4 8-32 UNC 8 Technical Datasheet 1SBC101402D0201 | ABB Terminal Marking and Positioning Standard devices without addition of auxiliary contacts 21 NC NC 22 5L3 6T3 3L2 4T2 1L1 2T1 A1 A2 A1 A2 5L3 3L2 A1 A2 6T3 4T2 1L1 2T1 21 NC NC 22 AF09-30-01-.. / AF09Z-30-01-.. AF09-30-01-.. / AF09Z-30-01-.. Dimensions mm, inches AF09 AF09 AF09 AF09 + CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block AF09 AF09 + CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block AF09 AF09 + VEM4 mechanical and electrical interlock set + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min.
Technical Datasheet 1SBC101402D0201 (24/03/11) Contact us ABB France Low Voltage Products Division 10, rue Ampère Z.I. - B.P. 114 F-69685 Chassieu cedex / France You can find the address of your local sales organisation on the ABB home pagehttp://www.abb.com/contacts - Low Voltage products www.abb.com/lowvoltage NoteWe reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. Copyright© 2011 ABBAll rights reserved