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ABB component drives
ABB component drives ACS150 0.37 to 4 kW / 0.5 to 5 hpCatalog Low voltage AC drives
2 ABB component drives ACS150 | Catalog ABB component drives ABB component drives ABB component drives are designed to be incorporated into a wide variety of machines such as mixers, conveyors, fans or pumps or anywhere where a fixed speed motor needs to go variable speed motor. The ABB component drives meet the requirements of OEMs, machinery builders and panel builders. These drives are widely available through the ABB distribution network. The drives are easy to select and provide a range of built-in features as standard including PID control, brake chopper, fixed keypad and speed control potentiometer. Feature Advantage Benefit Worldwide availability and service Drives are available worldwide and permanently stocked in four regions. Dedicated global service and support network that is one of the largest in the industry. Fast and reliable delivery with dedicated support to any country in the world. User-friendly LCD control panel and integrated potentiometer Clear alphanumeric display. Easy set-up and use. Time savings Flexible mounting alternatives Screw or DIN rail mounting, sideways or side-by-side One drive type can be used in various designs, saving installation costs and time Integrated EMC filter High electromagnetic compatibility Low EMC emissions in selected environments Built-in brake chopper as standard No need for an external brake chopper Space savings, reduced installation cost FlashDrop tool Faster and easier drive set up and commissioning for volume manufacturing and maintenance. The FlashDrop tool enables both downloading and uploading drive parameters. Fast, safe and trouble-free parameter setting without the need to power-up the drive.Patented. PID control Varies the drive’s performance according to the need of the application. Enhances production output, stability and accuracy. Coated boards Board coating protects the electronics from hazards including static discharge and airborne contaminates, including moisture. Reduces maintenance due to good protection of electronics components. Highlights − Worldwide availability through logistical distributors − User-friendly LCD control panel and integrated potentiometer − Flexible mounting alternatives − PID control − Integrated EMC filter − Built-in brake chopper − FlashDrop tool for fast drive commissioning
Catalog | ABB component drives ACS150 3 Typical applications ABB component drives bring speed control benefits to a wide variety of applications. In mixing applications the drive provides high starting torque which benefi ts the start of the mixing operation. The silent operation mode adjusts the switching frequency of the drive to a higher level after the high-torque start, resulting in lower audible noise. The FlashDrop tool provides a quick and safe way to confi gure multiple drives for identical mixer applications. In conveyors the belt speed can be controlled using a drive and a motor. Production lines often have multiple stages, including conveyors, which need to be efficiently linked with each other to provide high production output. A drive provides smooth start and stop of the conveyor, thereby reducing mechanical stress and lowering maintenance costs. A heat pump system consists of an indoor unit with fan and an outdoor unit with a compressor and a blower. The heat pump cools indoor environment by gathering heat from air, and transferring the heat to air outside. The outdoor unit uses the compressor and the blower to dissipate the heat. The cooled air is blown indoors by fans located in the indoor unit. Drive allows the user to variably control the cooling power based on customer request. AC drives optimizes systems’ energy efficiency and smoothens system operation. Fans are used for process cooling and ventilation in industrial, commercial and domestic environments. Using a drive to control air fl ow enables energy savings compared to mechanical fl ow control methods. An ABB drive has integrated PID control which provides optimal air fl ow by adjusting the fan speed based on a given reference value. Compact size and various mounting methods enable fl exible system design.
4 ABB component drives ACS150 | Catalog Ratings, types and dimensions Type designation In column 4 on the right is the unique reference number that clearly indentifies your drive by power rating and frame size. Once you have selected the type designation, the frame size (column 5) can be used to determine the drives dimensions, shown below. Voltages ACS150 is available in two voltage ranges: 2 = 200 to 240 V 4 = 380 to 480 V Insert either “2” or “4”, depending on your chosen voltage, into the type designation shown on the right. Construction “01X” and “03X” within the type designation varies depending on the drive phase and EMC filtering. Choose below the one you need. 01 = 1-phase03 = 3-phaseE = EMC filter connected, 50 Hz frequencyU = EMC filter disconnected, 60 Hz frequency (In case the filter is required it can easily be connected.) X within the type code stands for E or U. Ratings Type designation Frame size P N kW P N hp I 2N A 1-phase supply voltage 200 to 240 V units0.37 0.5 2.4 ACS150-01X-02A4-2 R0 0.75 1 4.7 ACS150-01X-04A7-2 R1 1.1 1.5 6.7 ACS150-01X-06A7-2 R1 1.5 2 7.5 ACS150-01X-07A5-2 R2 2.2 3 9.8 ACS150-01X-09A8-2 R2 3-phase supply voltage 200 to 240 V units0.37 0.5 2.4 ACS150-03X-02A4-2 R0 0.55 0.75 3.5 ACS150-03X-03A5-2 R0 0.75 1 4.7 ACS150-03X-04A7-2 R1 1.1 1.5 6.7 ACS150-03X-06A7-2 R1 1.5 2 7.5 ACS150-03X-07A5-2 R1 2.2 3 9.8 ACS150-03X-09A8-2 R2 3-phase supply voltage 380 to 480 V units 0.37 0.5 1.2 ACS150-03X-01A2-4 R0 0.55 0.75 1.9 ACS150-03X-01A9-4 R0 0.75 1 2.4 ACS150-03X-02A4-4 R1 1.1 1.5 3.3 ACS150-03X-03A3-4 R1 1.5 2 4.1 ACS150-03X-04A1-4 R1 2.2 3 5.6 ACS150-03X-05A6-4 R1 3 4 7.3 ACS150-03X-07A3-4 R1 4 5 8.8 ACS150-03X-08A8-4 R1 H1 = Height without fastenings and clamping plate.H2 = Height with fastenings but without clamping plate.H3 = Height with fastenings and clamping plate.W = WidthD = Depth H4 = Height with fastenings and NEMA 1 connection box.H5 = Height with fastenings, NEMA 1 connection box and hood.W = WidthD = Depth H1 H2 H3 D W Cabinet-mounted drives (UL open) Frame IP20 UL open size H1 mm H2 mm H3 mm W mm D mm Weight kg R0 169 202 239 70 142 1.1 R1 169 202 239 70 142 1.3 R2 169 202 239 105 142 1.5 Wall-mounted drives (NEMA 1) Frame NEMA 1 size H4 mm H5 mm W mm D mm Weight kg R0 257 280 70 142 1.5 R1 257 280 70 142 1.7 R2 257 282 105 142 1.9 H4 H5 D W
Catalog | ABB component drives ACS150 5 Technical data Mains connection Voltage and power range 1-phase, 200 to 240 V ± 10%0.37 to 2.2 kW (0.5 to 3 hp)3-phase, 200 to 240 V ± 10%0.37 to 2.2 kW (0.5 to 3 hp)3-phase, 380 to 480 V ± 10%0.37 to 4 kW (0.5 to 5 hp) Frequency 48 to 63 Hz Motor connection Voltage 3-phase, from 0 to U supply Frequency 0 to 500 Hz Continuous loading capability(constant torque at a max. ambient temperature 40 ºC) Rated output current I 2N Overload capability(at a max. ambient temperature of 40 ºC) At heavy duty use 1.5 x I 2N for 1 minute every 10 minutesAt start 1.8 x I 2N for 2 s Switching frequencyDefaultSelectable 4 kHz4 to 16 kHz with 4 kHz steps Acceleration time 0.1 to 1800 s Deceleration time 0.1 to 1800 s Braking Built-in brake chopper as standard Motor control method Scalar U/f Environmental limits Ambient temperature -10 to 40 ºC (14 to 104 ºF), no frost allowed, 50 ºC (122 ºF) with 10% derating AltitudeOutput current Rated current available at 0 to 1000 m (0 to 3281 ft) reduced by 1% per 100 m(328 ft) over 1000 to 2000 m (3281 to 6562 ft) Relative humidity Lower than 95% (without condensation) Degree of protection IP20 / Optional NEMA 1 enclosure Enclosure colour NCS 1502-Y, RAL 9002, PMS 420 C Contamination levels Transportation Storage Operation IEC 721-3-3No conductive dust allowedClass 1C2 (chemical gases)Class 1S2 (solid particles)Class 2C2 (chemical gases)Class 2S2 (solid particles)Class 3C2 (chemical gases)Class 3S2 (solid particles) Chokes AC input chokes External option.For re duc ing THD in partial loads and to comply with EN 61000-3-2. AC output chokes External option.To achieve longer motor cables. Programmable control connections One analog inputVoltage signalCurrent signalPotentiometer reference valueResolutionAccuracy 0 (2) to 10 V, R in 312 kΩ 0 (4) to 20 mA, R in = 100 Ω 10 V ± 1% max. 10 mA, R 10 k Ω 0.1%± 2% Auxiliary voltage 24 V DC ± 10%, max. 200 mA Five digital inputs 12 to 24 V DC with internal or external supply, PNP and NPN, pulse train0 to 16 kHz Input impedance 2.4 k Ω One relay outputTypeMaximum switching voltageMaximum switching currentMaximum continuous current NO + NC250 V AC/30 V DC0.5 A/30 V DC; 5 A/230 V AC2 A rms Product compliance Low voltage Directive 2006/95/EC with supplementsMachinery Directive 2006/42/ECEMC Directive 2004/108/EC with supplementsQuality assurance system ISO 9001Environmental system ISO 14001UL, cUL, CE, C-Tick and GOST R approvalsRoHS compliant
6 ABB component drives ACS150 | Catalog Control connections and interfaces Application macros Application macros are preprogrammed parameter sets. When starting up the drive, the user typically selects one of the macros that is best suited for the application. The diagram below gives an overview of ACS150 control connections and shows the default I/O connections for the ABB standard macro. ABB component drives have six standard macros: − ABB standard macro − 3-wire macro − Alternate macro − Motor potentiometer macro − Hand/auto macro − PID control macro In addition to the standard macros the user can create three user macros. The user macro allows the user to save the parameter settings for later use. EMC fi lter grounding screw (EMC) Removable clip for brand labeling Integrated interface FlashDrop connection Integrated potentiometer I/O connections Varistor grounding screw (VAR) Analog input signal selector (U/I) Input, brake resistor and motor connections ROCOMRONCRONO +24 V 0 V const.speed 1 I U I U ROCOMRONCRONO R 10 k Ω SCRAIGND+10 V+24 VGNDDCOMDI1DI2DI3DI4DI5 ramppair sel. const.speed 1 fwd/rev start/stop DI confi guration NPN connected (sink) ACS150 ACS150 SCRAIGND+10 V+24 VGNDDCOMDI1DI2DI3DI4DI5 start/stop fwd/rev DI confi guration PNP connected (source) with external power supply 0 - 20 mAGround the cable screen on the sourcing end Screen Potentiometer Analog input 0 to 10 V Reference voltage +10 V DC, max. 10 mA Aux. voltage output +24 V DC, max. 200 mA PROGRAMMABLE DIGITAL INPUTS DI5 can also be usedas a frequency input FlashDrop 6 PEL1 L2 L3 3-phase power supply, 200 to 480 V AC Input choke EMC fi lter Output choke PEU1 V1 W1 U2 V2 W2 EMC VAR SCR AI GND +10 V +24 V GND COM DI1 DI2 DI3 DI4 DI5 COM NC NO AC motor M 3 ~ Brake chopper BRK+ BRK- Brake resistor t° SI AI IU EMC fi lter grounding screw Relay output 250 V AC / 30 V DC / 6 A Varistor grounding screw Typical I/O connections
Catalog | ABB component drives ACS150 7 Cooling and fuses Cooling ACS150 is fitted with cooling fans as standard. The cooling air must be free from corrosive substances and must not be above the maximum ambient temperature of 40 °C (50 °C with derating). For more specific limits see the Technical data - Environmental limits in this catalog. Fuses Standard fuses can be used with ABB component drives. For input fuse connections see table below. X within the type code stands for E or U. ) Frame size R0 with free convection cooling. Free space requirements Enclosure type Space above mm Space below mm Space on left/right mm All frame sizes 75 75 0 Cooling air flow Type designation Frame size Heat dissipation Air flow [W] BTU/hr m 3 /h ft 3 /min 1-phase supply voltage 200 to 240 V units ACS150-01X-02A4-2 R0 25 85 - ) - ) ACS150-01X-04A7-2 R1 46 157 24 14 ACS150-01X-06A7-2 R1 71 242 24 14 ACS150-01X-07A5-2 R2 73 249 21 12 ACS150-01X-09A8-2 R2 96 328 21 12 3-phase supply voltage 200 to 240 V units ACS150-03X-02A4-2 R0 19 65 - ) - ) ACS150-03X-03A5-2 R0 31 106 - ) - ) ACS150-03X-04A7-2 R1 38 130 24 14 ACS150-03X-06A7-2 R1 60 205 24 14 ACS150-03X-07A5-2 R1 62 212 21 12 ACS150-03X-09A8-2 R2 83 283 21 12 3-phase supply voltage 380 to 480 V units ACS150-03X-01A2-4 R0 11 38 - ) - ) ACS150-03X-01A9-4 R0 16 55 - ) - ) ACS150-03X-02A4-4 R1 21 72 13 8 ACS150-03X-03A3-4 R1 31 106 13 8 ACS150-03X-04A1-4 R1 40 137 13 8 ACS150-03X-05A6-4 R1 61 208 19 11 ACS150-03X-07A3-4 R1 74 253 24 14 ACS150-03X-08A8-4 R1 94 321 24 14 Selection table Type designation Frame size IEC Fuses UL Fuses [A] Fuse type ) [A] Fuse type ) 1-phase supply voltage 200 to 240 V units ACS150-01X-02A4-2 R0 10 gG 10 UL class T ACS150-01X-04A7-2 R1 16 gG 20 UL class T ACS150-01X-06A7-2 R1 20 gG 25 UL class T ACS150-01X-07A5-2 R2 25 gG 30 UL class T ACS150-01X-09A8-2 R2 35 gG 35 UL class T 3-phase supply voltage 200 to 240 V units ACS150-03X-02A4-2 R0 10 gG 10 UL class T ACS150-03X-03A5-2 R0 10 gG 10 UL class T ACS150-03X-04A7-2 R1 10 gG 15 UL class T ACS150-03X-06A7-2 R1 16 gG 15 UL class T ACS150-03X-07A5-2 R1 16 gG 15 UL class T ACS150-03X-09A8-2 R2 16 gG 20 UL class T 3-phase supply voltage 380 to 480 V units ACS150-03X-01A2-4 R0 10 gG 10 UL class T ACS150-03X-01A9-4 R0 10 gG 10 UL class T ACS150-03X-02A4-4 R1 10 gG 10 UL class T ACS150-03X-03A3-4 R1 10 gG 10 UL class T ACS150-03X-04A1-4 R1 16 gG 15 UL class T ACS150-03X-05A6-4 R1 16 gG 15 UL class T ACS150-03X-07A3-4 R1 16 gG 20 UL class T ACS150-03X-08A8-4 R1 20 gG 25 UL class T X within the type code stands for E or U. ) According to IEC-60269 standard.
8 ABB component drives ACS150 | Catalog Options FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting. It gives the possibility to hide selected parameters to protect the machine. Only the parameters needed in the application are shown. The tool can copy parameters between two drives or between a PC and a drive. All the above can be done without a power connection to the drive – in fact, it is not even necessary to unpack the drive. DrivePMDrivePM (Drive parameter manager) is a tool to create, edit and copy parameter sets for FlashDrop. For each parameter/group the user has a possibility to hide it, which means that the drive user does not see the parameter/group at all. DrivePM requirements − Windows 2000/XP/Vista/Windows 7 − Free serial port from a PC FlashDrop package includes − FlashDrop tool − DrivePM software on a CD-rom − User’s manual in pdf-format on the previous CD-rom − Cable for connection between the PC and FlashDrop − Battery charger Protection class NEMA 1 The NEMA 1 kit includes a connection box for finger protection, conduit tube installation, and a hood for protection against dirt and dust. Brake resistors ACS150 is delivered with an integrated brake chopper as standard. Therefore no additional space or installation time is needed, The brake resistor is selected using the table below. For more information about the selection of brake resistors, see the ACS150 User’s Manual. Brake chopper limits and resistor selection table Type designation ACS150- R min P BRmax Selection table by resistor type CBR-V Braking time 1) [s] [ohm] [kW] [hp] 160 210 460 1-phase supply voltage 200 to 240 V units 01X-02A4-2 70 0.37 0.5 90 01X-04A7-2 40 0.75 1 45 01X-06A7-2 40 1.1 1.5 28 01X-07A5-2 30 1.5 2 19 01X-09A8-2 30 2.2 3 14 3-phase supply voltage 200 to 240 V units 03X-02A4-2 70 0.37 0.5 90 03X-03A5-2 70 0.55 0.75 60 03X-04A7-2 40 0.75 1 42 03X-06A7-2 40 1.1 1.5 29 03X-07A5-2 30 1.5 2 19 03X-09A8-2 30 2.2 3 14 3-phase supply voltage 380 to 480 V units 03X-01A2-4 200 0.37 0.5 90 03X-01A9-4 175 0.55 0.75 90 03X-02A4-4 165 0.75 1 60 03X-03A3-4 150 1.1 1.5 37 03X-04A1-4 130 1.5 2 27 03X-05A6-4 100 2.2 3 17 03X-07A3-4 70 3 4 29 03X-08A8-4 70 4 5 20 X within the type code stands for E or U. 1) Braking time = Maximum allowed braking time in seconds at P BRmax every 120 seconds, at 40 o C ambient temperature Ratings by resistor type CBR-V 160 CBR-V 210 CBR-V 460 Nominal power [W] 280 360 790 Resistance [ohm] 70 200 80
Catalog | ABB component drives ACS150 9 OptionsExternal A separate order line and type designation is required for any of these external options. Input chokes Input choke smooths the wave shape of the mains current and reduces total harmonic distortion (THD). Together with the input choke, the ACS150 is designed to fulfill the requirements of the harmonics standard EN/IEC 61000-3-12. In addition, the input choke provides improved protection against mains voltage transients. Output chokes Output choke decreases du/dt on the output and filters current spikes caused by voltage spikes. With an output choke it is possible to increase the motor cable length which could be otherwise limited due to a temperature increase resulting from current spikes and electromagnetic performance. Type designation ACS150- Frame size Output choke Cable length [m] 1-phase supply voltage 200 to 240 V units 01X-02A4-2 R0 ACS-CHK-B3 60 01X-04A7-2 R1 ACS-CHK-B3 100 01X-06A7-2 R1 ACS-CHK-C3 100 01X-07A5-2 R2 ACS-CHK-C3 100 01X-09A8-2 R2 ACS-CHK-C3 100 3-phase supply voltage 200 to 240 V units 03X-02A4-2 R0 ACS-CHK-B3 60 03X-03A5-2 R0 ACS-CHK-B3 60 03X-04A7-2 R1 ACS-CHK-B3 100 03X-06A7-2 R1 ACS-CHK-C3 100 03X-07A5-2 R1 ACS-CHK-C3 100 03X-09A8-2 R2 ACS-CHK-C3 100 3-phase supply voltage 380 to 480 V units 03X-01A2-4 R0 ACS-CHK-B3 60 03X-01A9-4 R0 ACS-CHK-B3 60 03X-02A4-4 R1 ACS-CHK-B3 100 03X-03A3-4 R1 ACS-CHK-B3 100 03X-04A1-4 R1 ACS-CHK-C3 100 03X-05A6-4 R1 ACS-CHK-C3 100 03X-07A3-4 R1 NOCH-0016-6x 100 03X-08A8-4 R1 NOCH-0016-6x 100 Type designation ACS150- Frame size Input choke I 1N without choke [A] I 1N with choke [A] I TH [A] L [mH] 1-phase supply voltage 200 to 240 V units 01X-02A4-2 R0 CHK-A1 6.1 4.5 5 8.0 01X-04A7-2 R1 CHK-B1 11.4 8.1 10 2.8 01X-06A7-2 R1 CHK-C1 16.1 11 16 1.2 01X-07A5-2 R2 CHK-C1 16.8 12 16 1.2 01X-09A8-2 R2 CHK-D1 21 15 25 1.0 3-phase supply voltage 200 to 240 V units 03X-02A4-2 R0 CHK-01 4.3 2.2 4.2 6.4 03X-03A5-2 R0 CHK-02 6.1 3.6 7.6 4.6 03X-04A7-2 R1 CHK-03 7.6 4.8 13 2.7 03X-06A7-2 R1 CHK-03 11.8 7.2 13 2.7 03X-07A5-2 R1 CHK-04 12 8.2 22 1.5 03X-09A8-2 R2 CHK-04 14.3 11 22 1.5 3-phase supply voltage 380 to 480 V units 03X-01A2-4 R0 CHK-01 2.2 1.1 4.2 6.4 03X-01A9-4 R0 CHK-01 3.6 1.8 4.2 6.4 03X-02A4-4 R1 CHK-01 4.1 2.3 4.2 6.4 03X-03A3-4 R1 CHK-01 6 3.1 4.2 6.4 03X-04A1-4 R1 CHK-02 6.9 3.5 7.6 4.6 03X-05A6-4 R1 CHK-02 9.6 4.8 7.6 4.6 03X-07A3-4 R1 CHK-02 11.6 6.1 7.6 4.6 03X-08A8-4 R1 CHK-03 13.6 7.7 13 2.7 I 1N = Nominal input current I TH = Nominal choke thermal current L = Choke inductance
10 ABB component drives ACS150 | Catalog OptionsExternal A separate order line and type designation is required for any of these external options. EMC filters The ACS150’s internal EMC filter is designed to meet category C3 requirements of EN/IEC 61800-3 standard. External EMC filters are used to enhance the drives electromagnetic performance in conjunction with its internal filtering. Maximum motor cable length depends on required electromagnetic performance, according to the table below. Low leakage current filters Low leakage current filters are ideal for installations where residual current devices (RCD) are required and leakage current needs to be below 30 mA. Type designation ACS150- Frame size Filter type Cable length 1) with external EMC filter Cable length 1) without external EMC filter C1 [m] C2 [m] C3 [m] C3 [m] C4 [m] 1-phase supply voltage 200 to 240 V units 01X-02A4-2 R0 RFI-11 10 30 - 30 30 01X-04A7-2 R1 RFI-12 10 30 50 30 50 01X-06A7-2 R1 RFI-12 10 30 50 30 50 01X-07A5-2 R2 RFI-13 10 30 50 30 50 01X-09A8-2 R2 RFI-13 10 30 50 30 50 3-phase supply voltage 200 to 240 V units 03X-02A4-2 R0 RFI-32 10 30 - 30 30 03X-03A5-2 R0 RFI-32 10 30 - 30 30 03X-04A7-2 R1 RFI-32 10 30 50 30 50 03X-06A7-2 R1 RFI-32 10 30 50 30 50 03X-07A5-2 R1 RFI-32 10 30 50 30 50 03X-09A8-2 R2 RFI-32 10 30 50 30 50 3-phase supply voltage 380 to 480 V units 03X-01A2-4 R0 RFI-32 30 30 - 30 30 03X-01A9-4 R0 RFI-32 30 30 - 30 30 03X-02A4-4 R1 RFI-32 50 50 50 30 50 03X-03A3-4 R1 RFI-32 50 50 50 30 50 03X-04A1-4 R1 RFI-32 50 50 50 30 50 03X-05A6-4 R1 RFI-32 50 50 50 30 50 03X-07A3-4 R1 RFI-32 50 50 50 30 50 03X-08A8-4 R1 RFI-32 50 50 50 30 50 1) Internal EMC filter must be connected with the EMC screw in the drive. When the filter is not connected the C4 maximum cable lengths are allowed to be used. Type designation ACS150- Frame size Filter type Cable length 1) with LRFI filter C2 [m] Low leakage current filters, 3-phase supply voltage 400 V units 03X-01A2-4 R0 LRFI-31 10 03X-01A9-4 R0 LRFI-31 10 03X-02A4-4 R1 LRFI-31 10 03X-03A3-4 R1 LRFI-31 10 03X-04A1-4 R1 LRFI-31 10 03X-05A6-4 R1 LRFI-31 10 03X-07A3-4 R1 LRFI-32 10 03X-08A8-4 R1 LRFI-32 10 EMC standards in general EN 61800-3 (2004), product standard EN 55011, product family standard for industrial, scientific and medical (ISM) equipment EN 61800-3/A11 (2000), product standard Category C1 Group 1 Class B 1 st environment, unrestricted distribution Category C2 Group 1 Class A 1 st environment, restricted distribution Category C3 Group 2 Class A 2 nd environment, unrestricted distribution Category C4 Not applicable 2 nd environment, restricted distribution 1) Internal EMC filter must be disconnected by removing the EMC screw from the drive.
Catalog | ABB component drives ACS150 11 Services All industries face a common goal: to maximize their production output at the lowest possible cost, while maintaining the highest quality end products. One of ABB’s key objectives is to maximize the uptime of its customers’ processes by ensuring optimum lifetime of all ABB products in a predictable, safe and low cost manner. Maximizing return on investment At the heart of ABB’s services is its drive life cycle management model. All services available for ABB low voltage drives are planned according to this model. For customers it is easy to see which services are available at which phase. Drive specific maintenance schedules are also based on this four-phase model. Thus, a customer knows precisely the ABB drive life cycle management model ABB follows a four-phase model for managing drive life cycles, which brings enhanced customer support and improved effi ciency. Examples of life cycle services are: selection and dimensioning, installation and commissioning, preventive and corrective maintenance, remote services, spare part services, training and learning, technical support, upgrade and retrofi t, replacement and recycling. Pre-purchase Order and delivery Installation and commissioning Operation and maintenance Upgrade and retrofit Replacement and recycling Training and learning Technical support Contracts The services offered for ABB low voltage drives span the entire value chain, from the moment a customer makes the first inquiry through to disposal and recycling of the drive. Throughout the value chain, ABB provides training and learning, technical support and contracts. All of this is supported by one of the most extensive global drive sales and service networks. timing of the part replacements plus all other maintenance related actions. The model also helps the customer when deciding about upgrades, retrofits and replacements. Professional management of the drive’s life cycle maximizes the return on any investment in ABB low voltage drives. ■ The drive, with complete life cycle services, is available for purchase. ■ The drive, with complete life cycle services, is available for plant extensions. ■ Spare parts, maintenance and repair services are available as long as materials can be obtained. ■ ABB cannot guarantee availability of life cycle services for technical reasons or within reasonable cost. Complete life cycle services Limited life cycle services To ensure the availability of complete life cycle services, a drive must be in the Active or Classic phase. A drive can be kept in the Active or Classic phase by upgrading, retrofi tting or replacing. Caution! A drive entering the Limited or Obsolete phase has limited repair options. This may result in unpredictable process downtime. To avoid this possibility, the drive should be kept in the Active or Classic phase. Active Classic Limited Obsolete Active Classic Active Classic
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