ABB standard drives

ABB standard drives ACS5500.75 to 355 kW / 1 to 500 hpCatalog Low voltage AC drives

2 ABB standard drives ACS550 | Catalog Type designation: Product series Rating and types Voltages Construction Dimensions Options ACS550 - 01 - 03A3 - 4 + B055 Selecting and ordering your drive Build up your own ordering code using the type code key below or contact your local ABB drives sales office and let them know what you want. Use page 3 as a reference section for more information.

Catalog | ABB standard drives ACS550 3 ContentsABB standard drives, ACS550 ABB standard drives 4 Features, advantages and benefits 4 Technical data 5 Ratings, types, voltages and construction 6 Dimensions 7 Electromagnetic compatibility 7 Assistant control panel 8 Options 8 Options 8 How to select options 8 Basic control panel 8 Relay output extension option module 9 Plug-in fieldbus module 9 FlashDrop tool 10 SREA-01 Ethernet adapter 10 DriveWindow Light 10 Brake units and choppers 11 Output chokes 11 Cooling and fuses 12 Cooling 12 Fuse connections 12 Control connections 13 Services 14

4 ABB standard drives ACS550 | Catalog ABB standard drives ABB standard drives are simple to buy, install, conﬁgure and use, saving considerable time. They are widely available through ABB channel partners, hence the use of the term standard. The drives have common user and process interfaces with ﬁeldbuses, common software tools for sizing, commissioning, maintenance and common spare parts. Applications ABB standard drives can be used in a wide range of industries. Typical applications include pump, fan and constant torque use, such as conveyors. ABB standard drives are ideal in those situations where there is a need for simplicity to install, commission and use and where customizing or special product engineering is not required. ABB standard drives Highlights − FlashDrop tool − Intuitive use with assistant control panel − Swinging choke for superior harmonic reduction − Vector control − Coated boards for harsh environments − Built-in category C2 EMC filter (1 st environment) as standard − Flexible ﬁeldbus system with built-in Modbus and numerous internally mountable ﬁeldbus adapters − UL, cUL, CE, C-Tick and GOST R approved − RoHS compliant Feature Advantage Benefit Energy efficiency counters Several counters to illustrate saved energy (kWh), carbondioxide emissions (CO 2 ) and cost in local currency. Shows direct impact on energy bill and helps control operational expenditure (OPEX). Load analyzer Load analyzer saves process data, such as current and torque values, which can be used to analyze the process and dimensioning of the drive and motor. Optimized dimensioning of the drive, motor and process. FlashDrop tool Faster and easier drive set up and commissioning Patented, fast, safe and trouble-free parametrization method without electricity Assistant control panel Two soft-keys, function of which changes according to the state of the panel Built-in help function via dedicated button Real-time clock, allows timed tracing of faults and setting of parameters to activate at various times of day Changed parameters -menu Easy commissioning Fast set-up Easier configuration Rapid fault diagnosis Quick access to recent parameter changes Commissioning assistants PID controller, real-time clock, serial communications assistant, drive optimizer, start-up assistant Easy set up of parameters Maintenance assistant Monitors consumed energy (kWh), running hours or motor rotation Takes care of preventative maintenance of drive, the motor or run application Intuitive features Noise optimisation Increases switching frequency of drive when drive temperature is reduced Controlled cooling fan: the drive is cooled only when necessary Considerable motor noise reduction Reduces inverter noise and improves energy efficiency Choke Patented swinging choke - matches the right inductance to the right load, thereby suppressing and reducing harmonics Reduces total harmonic distortion (THD) emissions up to 25% Vector control Improved motor control performance Enables wider range of applications Built-in EMC filter Category C2 (1 st environment) and category C3 (2 nd environment) RFI filters as standard No need for additional external filtering Brake chopper Built-in up to 11 kW Reduced cost Connectivity Built-in Modbus using EIA-485 Simple to install: Easy connection of cables Easy connection to external fieldbus systems through multiple I/Os and plug-in options Reduced cost Reduced installation time Secure cable connections Mounting template Supplied separately with unit Quick and easy to mark mounting screw holes on installation surface RoHS compliant ACS550 drives comply with the EU’s RoHS 2002/95/CE Directive restricting the use of certaing hazardous substances Environmentally friendly product ACS550 - 01 - 03A3 - 4 + B055

Catalog | ABB standard drives ACS550 5 Technical data ACS550 - 01 - 03A3 - 4 + B055 Programmable control connections Two analog inputs Voltage signal Current signal Potentiometer reference value Maximum delay Resolution Accuracy 0 (2) to 10 V, R in 312 k Ω single-ended 0 (4) to 20 mA, R in = 100 Ω single-ended 10 V ± 2% max. 10 mA, R 10 k Ω 12 to 32 ms 0.1% ±1% Two analog outputs Accuracy 0 (4) to 20 mA, load 500 Ω ±3% Auxiliary voltage 24 V DC ±10%, max. 250 mA Six digital inputs Input impedance Maximum delay 12 to 24 V DC with internal or external supply, PNP and NPN 2.4 k Ω 5 ms ± 1 ms Three relay outputs Maximum switching voltage Maximum switching current Maximum continuous current 250 V AC/30 V DC 6 A/30 V DC; 1500 V A/230 V AC 2 A rms Serial communication EIA-485 Modbus protocol Product compliance Low Voltage Directive 2006/95/EC Machinery Directive 2006/42/EC EMC Directive 2004/108/EC Quality assurance system ISO 9001 Environmental system ISO 14001 UL, cUL, CE, C-Tick and GOST R approvals RoHS compliant Mains connection Voltage and power range 3-phase, 380 to 480 V, +10/ -15%, 0.75 to 355 kW 3-phase, 208 to 240 V, +10/ -15%, 0.75 to 75 kW Auto-identification of input line Frequency 48 to 63 Hz Power factor 0.98 Motor connection Voltage 3-phase, from 0 to U SUPPLY Frequency 0 to 500 Hz Continuous loading capability (constant torque at a max ambient temperature of 40 0 C) Rated output current I 2N Overload capacity (at a max. ambient temperature of 40 0 C) At normal use 1.1 x I 2N for 1 minute every 10 minutes At heavy-duty use 1.5 x I 2hd for 1 minute every 10 minutes Always 1.8 x I 2hd for 2 seconds every 60 seconds Switching frequency Selectable Default 4 kHz 1 kHz, 2 kHz, 4 kHz, 8 kHz, 12 kHz Acceleration time 0.1 to 1800 s Deceleration time 0.1 to 1800 s Speed control Open loop Closed loop Open loop Closed loop 20% of motor nominal slip 0.1% of motor nominal speed 1% s with 100% torque step 0.5% s with 100% torque step Torque control Open loop Closed loop Open loop Closed loop 10 ms with nominal torque 10 ms with nominal torque ±5% with nominal torque ±2% with nominal torque Environmental limits Ambient temperature -15 to 50 o C No frost allowed. From 40 to 50 °C with derating. Altitude Output current Rated current available at 0 to 1000 m reduced by 1% per 100 m over 1000 to 2000 m Relative humidity 5 to 95%, no condensation allowed Degree of protection IP21 or IP54 ( ≤ 160 kW) Enclosure colour NCS 1502-Y, RAL 9002, PMS 420 C Contamination levels Transportation Storage Operation IEC 721-3-3 No conductive dust allowed Class 1C2 (chemical gases), Class 1S2 (solid particles) Class 2C2 (chemical gases), Class 2S2 (solid particles) Class 3C2 (chemical gases), Class 3S2 (solid particles)

6 ABB standard drives ACS550 | Catalog Ratings, types, voltages and construction Type designation Drive’s type designation (shown above and in column 7 of the tables on the right side) identifies your drive by construction, current rating and voltage range. Once you have selected the type designation, the frame size (column 8) can be used to determine the drives dimensions, shown on the next page. Construction “01” within the type designation (shown above) varies depending on the drive mounting arrangement, and power rating. 01 = wall-mounted 02 = free-standing Voltages The ACS550 is available in two voltage ranges: 4 = 380 to 480 V 2 = 208 to 240 V Insert either “4” or “2”, depending on your chosen voltage, into the type designation shown above. Normal use vs heavy-duty use. For the majority of pump, fan and conveyor applications, select “Normal use” ﬁ gures. For high overload requirements, select “Heavy-duty use” ﬁ gures. If in doubt contact your local ABB sales ofﬁ ce or your drives distributor. P N for kW = Typical motor power in 400 V at normal use P N for hp = Typical motor power in 460 V at normal use P hd for kW = Typical motor power in 400 V at heavy-duty use P hd for hp = Typical motor power in 460 V at heavy-duty use 3-phase supply voltage 380 to 480 V Wall-mounted units Ratings Type designation Frame size Normal use Heavy-duty use P N kW P N hp I 2N A P hd kW P hd hp I 2hd A 1.1 1.5 3.3 0.75 1 2.4 ACS550-01-03A3-4 R1 1.5 2 4.1 1.1 1.5 3.3 ACS550-01-04A1-4 R1 2.2 3 5.4 1.5 2 4.1 ACS550-01-05A4-4 R1 3 4 6.9 2.2 3 5.4 ACS550-01-06A9-4 R1 4 5.4 8.8 3 4 6.9 ACS550-01-08A8-4 R1 5.5 7.5 11.9 4 5.4 8.8 ACS550-01-012A-4 R1 7.5 10 15.4 5.5 7.5 11.9 ACS550-01-015A-4 R2 11 15 23 7.5 10 15.4 ACS550-01-023A-4 R2 15 20 31 11 15 23 ACS550-01-031A-4 R3 18.5 25 38 15 20 31 ACS550-01-038A-4 R3 22 30 45 18.5 25 38 ACS550-01-045A-4 R3 30 40 59 22 30 45 ACS550-01-059A-4 R4 37 50 72 30 40 59 ACS550-01-072A-4 R4 45 60 87 37 60 72 ACS550-01-087A-4 R4 55 100 125 45 75 96 ACS550-01-125A-4 R5 75 125 157 55 100 125 ACS550-01-157A-4 R6 90 150 180 75 125 156 ACS550-01-180A-4 R6 110 150 205 90 125 162 ACS550-01-195A-4 R6 132 200 246 110 150 192 ACS550-01-246A-4 R6 160 200 290 132 200 246 ACS550-01-290A-4 R6 Free-standing units 200 300 368 160 250 302 ACS550-02-368A-4 R8 250 400 486 200 350 414 ACS550-02-486A-4 R8 280 450 526 250 400 477 ACS550-02-526A-4 R8 315 500 602 280 450 515 ACS550-02-602A-4 R8 355 500 645 315 500 590 ACS550-02-645A-4 R8 3-phase supply voltage 208 to 240 V Wall-mounted units Ratings Type designation Frame size Normal use Heavy-duty use P N kW P N hp I 2N A P hd kW P hd hp I 2hd A 0.75 1.0 4.6 0.75 0.8 3.5 ACS550-01-04A6-2 R1 1.1 1.5 6.6 0.75 1.0 4.6 ACS550-01-06A6-2 R1 1.5 2.0 7.5 1.1 1.5 6.6 ACS550-01-07A5-2 R1 2.2 3.0 11.8 1.5 2.0 7.5 ACS550-01-012A-2 R1 4.0 5.0 16.7 3.0 3.0 11.8 ACS550-01-017A-2 R1 5.5 7.5 24.2 4.0 5.0 16.7 ACS550-01-024A-2 R2 7.5 10.0 30.8 5.5 7.5 24.2 ACS550-01-031A-2 R2 11.0 15.0 46.2 7.5 10.0 30.8 ACS550-01-046A-2 R3 15.0 20.0 59.4 11.0 15.0 46.2 ACS550-01-059A-2 R3 18.5 25.0 74.8 15.0 20.0 59.4 ACS550-01-075A-2 R4 22.0 30.0 88.0 18.5 25.0 74.8 ACS550-01-088A-2 R4 30.0 40.0 114 22.0 30.0 88.0 ACS550-01-114A-2 R4 37.0 50.0 143 30.0 40 114 ACS550-01-143A-2 R6 45.0 60.0 178 37.0 50 150 ACS550-01-178A-2 R6 55.0 75.0 221 45.0 60 178 ACS550-01-221A-2 R6 75.0 100 248 55.0 75 192 ACS550-01-248A-2 R6 ACS550 - 01 - 03A3 - 4 + B055

Catalog | ABB standard drives ACS550 7 Dimensions Electromagnetic compatibility The EMC product standard (EN 61800-3 + Amendment A11(2000)) covers the specific EMC requirements stated for drives (tested with motor and cable) within the EU. The new revision of 61800-3 (2004) product standard can be applied from now on, but latest from 1 st October 2007. EMC standards such as EN 55011, or EN 61000-6-3/4, apply to industrial and household equipments and systems including drive component inside. Drive units complying Wall-mounted units Frame size Dimensions and weights IP21 / UL type 1 IP54 / UL type 12 2) H1 mm H2 mm W mm D mm Weight kg H mm W mm D mm Weight kg R1 369 330 125 212 6.5 461 213 234 8 R2 469 430 125 222 9 561 213 245 11 R3 583 490 203 231 16 629 257 254 17 R4 689 596 203 262 24 760 257 284 26 R5 736 602 265 286 34 775 369 309 42 R6 888 1) 700 302 400 69 924 3) 410 423 86 Free-standing units R8 2024 n/a 347 1) 617 1) 230 Wall-mounted drives Free-standing drives EMC according to EN61800-3 1 st environment restricted distribution for frame sizes R3, R4 with 75 m motor cables and for frame sizes R1, R2, R5, R6 with 100 m motor cables as standard. 2 nd environment unrestricted distribution for frame sizes R1 to R4 with 300 m motor cables and for frame sizes R5 to R8 with 100 m motor cables as standard. These cable lengths are for EMC purposes only. Operational cable lengths are available in the output choke selection table on page 11. For longer motor cable lengths, external EMC filters are available on request. EMC standards in general EN 61800-3/A11 (2000), product standard EN 61800-3 (2004), product standard EN 55011, product family standard for industrial, scientific and medical (ISM) equipment 1 st environment, unrestricted distribution Category C1 Group 1 Class B 1 st environment, restricted distribution Category C2 Group 1 Class A 2 nd environment, unrestricted distribution Category C3 Group 2 Class A 2 nd environment, restricted distribution Category C4 Not applicable 1) The dimensions apply to bookshelf mounting. In ﬂ at type mounting the width and depth change places. n/a = not applicablez H1 = Height with cable connection box H2 = Height without cable connection box W = Width D = Depth with requirements of EN 61800-3 are always complient with comparable categories in EN 55011 and EN 61000-6-3/4, but not necessarily vice versa. EN 55011 and EN 61000-6-3/4 do not specify cable length nor require a motor to be connected as a load. The emission limits are comparable according to the following table, EMC standards. W H1 D H2 D W H1 1) ACS550-x1-246A-4 and ACS550-01-290A-4: 979 mm 2) UL Type 12 not available for ACS550-01-290A-4 3) ACS550-01-290A-4 : 1119 mm ACS550 - 01 - 03A3 - 4 + B055

8 ABB standard drives ACS550 | Catalog Assistant control panel The assistant control panel, which is delivered as standard, features a multilingual alphanumeric display for easy drive programming. The control panel has various assistants and an built-in help function to guide the user. It includes a real time clock, which can be used during fault logging and in controlling the drive, such as start/stop. The control panel can be used for copying parameters for back up or for downloading them to another drive. A large graphical display and soft keys make it extremely easy to navigate. OptionsControl interfaces Panel mounting kits To attach the control panel to the outside of a larger enclosure, two panel mounting kits are available. A simple and cost- efﬁ cient installation is possible with the ACS/H-CP-EXT kit, while the OPMP-01 kit provides a more user-friendly solution, including a panel platform that enables the panel to be removed in the same way as a drive-mounted panel. The panel mounting kits include all hardware required, including 3 m extension cables and installation instructions. ACS550 - 01 - 03A3 - 4 + B055 ACS550 - 01 - 03A3 - 4 + B055 1) Ordering with a separate material code number. 2) One slot available for relay or encoder. 3) One slot available for ﬁ eldbus adapter. Modbus built-in as standard. Available options Protection class B055 IP54 Control panel 0J400 If no control panel is required J404 Basic control panel ACS-CP-C - 1) Panel mounting kit ACS/H-CP-EXT - 1) Panel holder mounting kit OPMP-01 - 1) Panel mounting kit IP66 ACS/H-CP-EXT-IP66 I/O options 2) L511 Relay output extension OREL-01 Control option 2) - 1) Encoder OTAC-01 Fieldbus 3) K451 DeviceNet RDNA-01 K452 LonWorks ® RLON-01 K454 Profibus DP RPBA-01 K457 CANopen RCAN-01 K462 ControlNet RCNA-01 K466 Modbus TCP RETA-01 K466 EtherNet/IP RETA-01 K467 Modbus TCP RETA-02 K467 PROFINET IO RETA-02 - 1) PowerLink REPL-01 - 1) EtherCAT ® RECA-01 Tools - 1) FlashDrop MFDT-01 - 1) DriveWindow Light and USB serial adapters DriveWindow Light Remote monitoring - 1) Ethernet adapter SREA-01 How to select options The options shown in the table are available within the ACS550 range. Most of them have an associated 4-ﬁ gure option code, which is shown in the table. It is this code that replaces B055 in the type code above. External options require a separate order line and material or type code number. Basic control panel The basic control panel features a single line numeric display. The panel can be used to control the drive, set the parameter values or copy them from one drive to another.

Catalog | ABB standard drives ACS550 9 OptionsPlug-in options FlashDrop tool ACS550 drives have an interface for a FlashDrop tool. FlashDrop is a powerful palm sized tool for fast and easy parameter selection and setting of an unpowered drive. The user can hide each parameter / group from the drive’s display, which protects the drive and connected machinery. For more information on the FlashDrop tool, please see page 10. Relay output extension option module This plug-in option offers three additional relay outputs. They can be used, for example, in pump and fan control or many supervisory functions. All the relays can be programmed to on/off by using the assistant control panel’s clock. Alternatively, fieldbus can be used to control any external components in the system. Encoder feedback option module The standard drives can accommodate an encoder module. Using an encoder for speed feedback is a straight forward way to increase motor control in many applications. Plug-in fieldbus module The plug-in fieldbus options bring connectivity to major automation systems. A single twisted pair avoids large amounts of conventional cabling,thereby reducing cost and increasing system reliability. ACS550 supports the following fieldbus options: − DeviceNet − LonWorks ® − PROFIBUS DP − CANopen − ControlNet − CC-Link − Modbus TCP − EtherNet/IP − PROFINET IO − PowerLink − EtherCAT ® For type codes see page 8 ACS550 - 01 - 03A3 - 4 + B055 Analog I/O Digital inputs Relay outputs Built-in Modbus using EIA-485

10 ABB standard drives ACS550 | Catalog OptionsExternal options FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting. It gives the possibility to hide selected parameters to protect the machine. Only the parameters needed in the application are shown. The tool can copy parameters between two drives or between a PC and a drive. All the above can be done without a power connection to the drive. The interface for FlashDrop is available in all wall- mounted units. DrivePM DrivePM (drive parameter manager) is a tool to create, edit and copy parameter sets for the FlashDrop tool. For each parameter/ group the user has a possibility to hide it, which means that the drive user does not see the parameter/group at all. DrivePM requirements − Supported operating systems: Windows NT/2000/XP/Vista FlashDrop package includes − FlashDrop tool − DrivePM software (CD-rom) − User’s manual (hardcopy and PDF) − RS232 cable for connection between PC and the FlashDrop tool − Battery charger DriveWindow Light DriveWindow Light is an easy-to-use start-up and maintenance tool for ACS550 drives. It can be used in an offline mode, which enables parameter setting at the office even before going to the actual site. The parameter browser enables viewing, editing and saving of parameters. The parameter comparison feature makes it possible to compare parameter values between the drive and the file. With the parameter subset you can create your own parameter sets. Controlling of the drive is naturally one of the features in DriveWindow Light. With this software tool, you can monitor up to four signals simultaneously. This can be done in both graphical and numerical format. Any signal can be set to stop the monitoring from a predefined level. Start-up wizards Start-up wizards make the setting of parameters easy. Simply launch the wizard, select an appropriate assistant eg, for setting analog outputs, and all parameters related to this function are shown together with help pictures. Highlights − Editing, saving and downloading parameters − Graphical and numerical signal monitoring − Drive control − Start-up wizards DriveWindow Light requirements − Supported operating systems: Windows NT/2000/XP/Vista SREA-01 Ethernet adapter SREA-01 Ethernet adapter with remote monitoring access can send process data, data logs and event messages independently, without a PLC or a dedicated on-site computer. It has an internal web server for configuration and drive access.

Catalog | ABB standard drives ACS550 11 OptionsExternal options Brake units and choppers Frame sizes R1 to R2 are delivered with integrated brake choppers as standard. Other units can use the compact-sized brake units which include brake chopper and resistor. For more information please refer to the ACS-BRK brake units installation and start-up guide. H W D Brake units technical data Frequency converter input voltage Resistor ohm Continuous output W Max. output 20 s W Brake unit type code 200 to 240 V AC 32 2000 4500 ACS-BRK-C 380 to 480 V AC 12000 200 to 240 V AC 10.5 7000 14000 ACS-BRK-D 380 to 480 V AC 42000 Dimensions Width (W) mm Height (H) mm Depth (D) mm Weight kg Brake unit type code 150 500 347 7.5 ACS-BRK-C 270 600 450 20.5 ACS-BRK-D Type designation Frame size Nominal current I 2N A Output choke type code 1) Choke thermal current I A Max. cable length without choke 2) m Max. cable length with choke 3) m U N = 380 to 480 V (380, 400, 415, 440, 460, 480 V) ACS550-01-03A3-4 R1 3.3 NOCH-0016-6X 19 100 150 ACS550-01-04A1-4 R1 4.1 NOCH-0016-6X 19 100 150 ACS550-01-05A4-4 R1 5.4 NOCH-0016-6X 19 100 150 ACS550-01-06A9-4 R1 6.9 NOCH-0016-6X 19 100 150 ACS550-01-08A8-4 R1 8.8 NOCH-0016-6X 19 100 150 ACS550-01-012A-4 R1 11.9 NOCH-0016-6X 19 100 150 ACS550-01-015A-4 R2 15.4 NOCH-0016-6X 19 200 250 ACS550-01-023A-4 R2 23 NOCH-0030-6X 41 200 250 ACS550-01-031A-4 R3 31 NOCH-0030-6X 41 200 250 ACS550-01-038A-4 R3 38 NOCH-0030-6X 41 200 250 ACS550-01-045A-4 R3 45 NOCH-0070-6X 112 200 300 ACS550-01-059A-4 R4 59 NOCH-0070-6X 112 200 300 ACS550-01-072A-4 R4 72 NOCH-0070-6X 112 200 300 ACS550-01-087A-4 R4 87 NOCH-0070-6X 112 300 300 ACS550-01-125A-4 R5 125 NOCH-0120-6X 157 300 300 ACS550-01-157A-4 R6 157 FOCH-0260-70 289 300 300 ACS550-01-180A-4 R6 180 FOCH-0260-70 289 300 300 ACS550-01-195A-4 R6 205 FOCH-0260-70 289 300 300 ACS550-01-246A-4 R6 246 FOCH-0260-70 289 300 300 ACS550-01-290A-4 R6 290 FOCH-0320-50 445 300 300 ACS550-02-368A-4 R8 368 FOCH-0320-50 445 300 300 ACS550-02-486A-4 R8 486 FOCH-0610-70 720 300 300 ACS550-02-526A-4 R8 526 FOCH-0610-70 720 300 300 ACS550-02-602A-4 R8 602 FOCH-0610-70 720 300 300 ACS550-02-645A-4 R8 645 FOCH-0610-70 720 300 300 1) The last digit of the output choke type deﬁ nes the degree of protection; X stands for 2 = IP22 or 5 = IP54, 0 = IP00 2) Cable lengths according to 4 kHz switching frequency 3) Maximum switching frequency to be used with du/dt ﬁ lter is 4 kHz Output chokes Output chokes are used when motor cables above normal length are required. Cable can be roughly 1.5 times standard cable length, see below. NoteAn output choke does not improve the EMC performance of the drive. To fulﬁ l local EMC requirements use sufﬁ cient RFI ﬁ ltering. For more information refer to the ACS550 Technical reference.

12 ABB standard drives ACS550 | Catalog Cooling and fuses Cooling ACS550 is fitted with cooling air fans. The cooling air must be free from corrosive materials and not above the maximum ambient temperature of 40 °C (50 °C with derating). For more specific environmental limits see page 5. Cooling air flow 380 to 480 V units Type designation Frame size Heat dissipation Air flow W BTU/Hr m 3 /h ft 3 /min ACS550-01-03A3-4 R1 40 137 44 26 ACS550-01-04A1-4 R1 52 178 44 26 ACS550-01-05A4-4 R1 73 249 44 26 ACS550-01-06A9-4 R1 97 331 44 26 ACS550-01-08A8-4 R1 127 434 44 26 ACS550-01-012A-4 R1 172 587 44 26 ACS550-01-015A-4 R2 232 792 88 52 ACS550-01-023A-4 R2 337 1151 88 52 ACS550-01-031A-4 R3 457 1561 134 79 ACS550-01-038A-4 R3 562 1919 134 79 ACS550-01-045A-4 R3 667 2278 134 79 ACS550-01-059A-4 R4 907 3098 280 165 ACS550-01-072A-4 R4 1120 3825 280 165 ACS550-01-087A-4 R4 1440 4918 280 165 ACS550-01-125A-4 R5 1940 6625 350 205 ACS550-01-157A-4 R6 2310 7889 405 238 ACS550-01-180A-4 R6 2810 9597 405 238 ACS550-01-195A-4 R6 3050 10416 405 238 ACS550-01-246A-4 R6 3260 11134 405 238 ACS550-01-290A-4 R6 3850 13125 405 238 ACS550-02-368A-4 R8 6850 23394 1220 718 ACS550-02-486A-4 R8 7850 26809 1220 718 ACS550-02-526A-4 R8 7600 25955 1220 718 ACS550-02-602A-4 R8 8100 27663 1220 718 ACS550-02-645A-4 R8 9100 31078 1220 718 Cooling air flow 208 to 240 V units Type designation Frame size Heat dissipation Air flow W BTU/Hr m 3 /h ft 3 /min ACS550-01-04A6-2 R1 55 189 44 26 ACS550-01-06A6-2 R1 73 249 44 26 ACS550-01-07A5-2 R1 81 276 44 26 ACS550-01-012A-2 R1 118 404 44 26 ACS550-01-017A-2 R1 161 551 44 26 ACS550-01-024A-2 R2 227 776 88 52 ACS550-01-031A-2 R2 285 973 88 52 ACS550-01-046A-2 R3 420 1434 134 79 ACS550-01-059A-2 R3 536 1829 134 79 ACS550-01-075A-2 R4 671 2290 280 165 ACS550-01-088A-2 R4 786 2685 280 165 ACS550-01-114A-2 R4 1014 3463 280 165 ACS550-01-143A-2 R6 1268 4331 405 238 ACS550-01-178A-2 R6 1575 5379 405 238 ACS550-01-221A-2 R6 1952 6666 405 238 ACS550-01-248A-2 R6 2189 7474 405 238 Fuse connections Standard fuses can be used with ABB standard drives. For input fuse connections see tables below. Free space requirements Enclosure type Space above mm Space below mm Space on left/right mm Wall mounted 200 200 0 Free standing 200 0 0 Recommended input protection fuses for 380 to 480 V units Type designation Frame size IEC fuses UL fuses A Fuse type ) A Fuse type ACS550-01-03A3-4 R1 10 gG 10 UL Class T ACS550-01-04A1-4 R1 10 gG 10 UL Class T ACS550-01-05A4-4 R1 10 gG 10 UL Class T ACS550-01-06A9-4 R1 10 gG 10 UL Class T ACS550-01-08A8-4 R1 10 gG 15 UL Class T ACS550-01-012A-4 R1 16 gG 15 UL Class T ACS550-01-015A-4 R2 16 gG 20 UL Class T ACS550-01-023A-4 R2 25 gG 30 UL Class T ACS550-01-031A-4 R3 35 gG 40 UL Class T ACS550-01-038A-4 R3 50 gG 50 UL Class T ACS550-01-045A-4 R3 50 gG 60 UL Class T ACS550-01-059A-4 R4 63 gG 80 UL Class T ACS550-01-072A-4 R4 80 gG 90 UL Class T ACS550-01-087A-4 R4 125 gG 125 UL Class T ACS550-01-125A-4 R5 160 gG 175 UL Class T ACS550-01-157A-4 R6 200 gG 200 UL Class T ACS550-01-180A-4 R6 250 gG 250 UL Class T ACS550-01-195A-4 R6 250 gG 250 UL Class T ACS550-01-246A-4 R6 250 gG 250 UL Class T ACS550-01-290A-4 R6 315 gG 315 UL Class T ACS550-02-368A-4 R8 400 gG 400 UL Class T ACS550-02-486A-4 R8 500 gG 500 UL Class T ACS550-02-526A-4 R8 630 gG 630 UL Class T ACS550-02-602A-4 R8 630 gG 630 UL Class T ACS550-02-645A-4 R8 800 gG 800 UL Class T Recommended input protection fuses for 208 to 240 V units Type designation Frame size IEC fuses UL fuses A Fuse type ) A Fuse type ACS550-01-04A6-2 R1 10 gG 10 UL Class T ACS550-01-06A6-2 R1 10 gG 10 UL Class T ACS550-01-07A5-2 R1 10 gG 10 UL Class T ACS550-01-012A-2 R1 16 gG 15 UL Class T ACS550-01-017A-2 R1 25 gG 25 UL Class T ACS550-01-024A-2 R2 25 gG 30 UL Class T ACS550-01-031A-2 R2 40 gG 40 UL Class T ACS550-01-046A-2 R3 63 gG 60 UL Class T ACS550-01-059A-2 R3 63 gG 80 UL Class T ACS550-01-075A-2 R4 80 gG 100 UL Class T ACS550-01-088A-2 R4 100 gG 110 UL Class T ACS550-01-114A-2 R4 125 gG 150 UL Class T ACS550-01-143A-2 R6 200 gG 200 UL Class T ACS550-01-178A-2 R6 250 gG 250 UL Class T ACS550-01-221A-2 R6 315 gG 300 UL Class T ACS550-01-248A-2 R6 315 gG 350 UL Class T ) According to IEC-60269 standard

Catalog | ABB standard drives ACS550 13 Control connections These connections are shown as examples only. Please refer to the ACS550 User’s manual, chapter Installations, for more detailed information. 1 SCR 2 AI1 3 AGND 4 +10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 +24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B DIP switch analog inputs 0 - 20 mAGround the cable screen on the sourcing end ramppair sel. const.speed 1 fwd/rev start/stop DI configuration NPN connected (sink) EIA-485 Multidrop application Other Modbus device SCRBA GND BA GND SCR ACS550 X3 ACS550 X1 ACS550 X1 DIP switch analog inputs DI configuration PNP connected (source) with external power supply DIP switch EIA-485 interface Signal termination is selected by DIP switch Nottermin. 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B 28 SCR 29 B 30 A 31 AGND 32 SCR 25 RO3C 26 RO3A 27 RO3B 22 RO2C 23 RO2A 24 RO2B 19 RO1C 20 RO1A 21 RO1B 10 +24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 1 SCR 2 AI1 3 AGND 4 +10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND const.speed 1 fwd/rev start/stop + 24V 0-10 V 0-10 V 0-10 V 0(4)-20 mA AI1: AI2: NO NO NO NO NO NO AI1: + 0V - AI2: R 10 k Ω R 10 k Ω

14 ABB standard drives ACS550 | Catalog All industries face a common goal: to maximize their production output at the lowest possible cost, while maintaining the highest quality end products. One of ABB’s key objectives is to maximize the uptime of its customers’ processes by ensuring optimum lifetime of all ABB products in a predictable, safe and low cost manner. Maximizing return on investment At the heart of ABB’s services is its drive life cycle management model. All services available for ABB low voltage drives are planned according to this model. For customers it is easy to see which services are available at which phase. Drive specific maintenance schedules are also based on this four-phase model. Thus, a customer knows precisely the ABB drive life cycle management model ABB follows a four-phase model for managing drive life cycles, which brings enhanced customer support and improved efﬁ ciency. Examples of life cycle services are: selection and dimensioning, installation and commissioning, preventive and corrective maintenance, remote services, spare part services, training and learning, technical support, upgrade and retroﬁ t, replacement and recycling. Pre-purchase Order and delivery Installation and commissioning Operation and maintenance Upgrade and retrofit Replacement and recycling Training and learning Technical support Contracts The services offered for ABB low voltage drives span the entire value chain, from the moment a customer makes the first inquiry through to disposal and recycling of the drive. Throughout the value chain, ABB provides training and learning, technical support and contracts. All of this is supported by one of the most extensive global drive sales and service networks. timing of the part replacements plus all other maintenance related actions. The model also helps the customer when deciding about upgrades, retrofits and replacements. Professional management of the drive’s life cycle maximizes the return on any investment in ABB low voltage drives. ■ The drive, with complete life cycle services, is available for purchase. ■ The drive, with complete life cycle services, is available for plant extensions. ■ Spare parts, maintenance and repair services are available as long as materials can be obtained. ■ ABB cannot guarantee availability of life cycle services for technical reasons or within reasonable cost. Complete life cycle services Limited life cycle services To ensure the availability of complete life cycle services, a drive must be in the Active or Classic phase. A drive can be kept in the Active or Classic phase by upgrading, retroﬁ tting or replacing. Caution! A drive entering the Limited or Obsolete phase has limited repair options. This may result in unpredictable process downtime. To avoid this possibility, the drive should be kept in the Active or Classic phase. Active Classic Limited Obsolete Active Classic Active Classic Services

Catalog | ABB standard drives ACS550 15 Notes

Published: 23 May 2013 Category: Product Catalogues

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