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ABB ACS310 0.37 to 22 kW/0.5 to 30 hp Catalog ABB general purpose drives
ABB general purpose drives
ABB general purpose drives ACS3100.37 to 22 kW/0.5 to 30 hpCatalog Low voltage AC drives
2 ABB general purpose drives ACS310 | Catalog Selecting and ordering your drive Build up your own ordering code using the type designation key below or contact your local ABB drives sales office and let them know what you want. Use page 3 as a reference section for more information. Type designation: Product series Ratings and types Voltages Constructions Dimensions Options ACS310 - XXE - XXXX - 2 + XXXX
Catalog | ABB general purpose drives ACS310 3 ContentsABB general purpose drives, ACS310 Introduction to ACS310, AC drives for pump and fan applications 4 Typical applications 5 Main features 6 Features, advantages and benefits 6 Ratings and types 7 Type designation 7 Voltages 7 Construction 7 Technical data 8 Dimensions and weights 9 Cabinet-mounted drives (IP20 UL Open) 9 Wall-mounted drives (NEMA 1/UL Type 1) 9 Cooling and fuses 10 Control connections 11 Application macros 11 Options 12 How to select options 12 User interfaces 13 Protection and installation 13 Serial communication 14 Extension module 14 DriveWindow Light 15 FlashDrop tool 16 Input and output chokes 17 EMC filters 18 Low leakage current filters 18 Services 19
4 ABB general purpose drives ACS310 | Catalog Introduction to ACS310AC drives for pump and fan applications ABB general purpose drives, ACS310, are dedicated to variable torque applications such as booster pumps and centrifugal fans. The drive’s dedicated pump and fan features lower operating costs, boost energy efficiency and reduce CO 2 emissions. Included among these features are built-in PID controllers and PFC (pump and fan control) that varies the drive’s performance in response to changes in pressure, flow or other external data. Among the pre-programmed protection functions is pump cleaning. This prevents pump and pipes clogging by initiating a sequence of forward and reverse runs of the pump to clean the impeller. Within pumping applications, energy savings up to 50 percent can be achieved compared to direct-on-line motor-driven systems that use mechanical flow control methods. The ABB general purpose drives provide built-in features for efficient energy management. Energy savings can be easily monitored using the built-in counters that display energy savings in kilowatt hours and saved carbon dioxide emissions. The savings can also be displayed in local currencies. ACS310 - XXE - XXXX - 2 + XXXX The compact design and uniform dimensions make cabinet mounting of the drive straightforward, thereby providing a speedy and space saving installation. The ACS310 drives have an embedded Modbus interface for system monitoring that saves the cost of external fileldbus devices and enables to integrate the drives easily with PLC. When combined with preprogrammed application macros, an intuitive user interface and several assistant screens, installation time is further reduced while speeding up parameter setting and drive commissioning. The ACS310 drives meet the needs of logistical and technical distributors as well as the requirements of end users with pumping and ventilation applications. The drives are supported by one of the most extensive global sales and service networks with presence in over 100 countries. Highlights − Powerful set of pump and fan features − Boosted energy efficiency − Tailored for cabinet installations − Clever drive commissioning assistants and convenient user interface − Worldwide availability and service
Catalog | ABB general purpose drives ACS310 5 Typical applications The ACS310 drive is specifi cally designed to meet the variable torque loads demanded by centrifugal fans and pumps. The result is maximum application uptime, reduced maintenance cost and higher energy savings. A booster pump system is designed to boost supplied water pressure to a predetermined level in water and wastewater plants. The ACS310 drive features pump and fan control (PFC) for use where several parallel pumps are operated together and the required flow rate is variable. PID control is available to allow the process to accurately maintain a pressure setpoint by adjusting the control outputs, thus allowing for precise control within difficult processes. A sleep & boost function detects slow rotation and runs the pump to boost pressure prior to shutdown. The pressure is continuously monitored and pumping restarts when the pressure falls below the minimum level. Irrigation systems, whether agricultural, horticultural or those used on golf courses, have a common demand for a reliable and efficient flow of water. The built-in real-time clock provides true time and date stamps that control the start and stop times of watering based on the daily demand profile. Soft pipe filling provides a pump with soft-start, enabling a smooth build-up of flow in pipes while increasing the life time of the pipe work and pumping system. Level control is used to adjust the fi lling or emptying of storage tanks. Storage tanks may be located within processes such as pulp and paper for supplying process fluids like wastewater. The drive has signal supervision for level control and a pipe cleaning feature, thereby preventing solids from building up on pumps impellers or the tank walls. Storage tanks are often mounted in narrow locations, with limited space for components like AC drives. The compact size and various mounting methods of the ACS310 drives enables easy installation and space savings in new installations and retrofits. Wood drying kilns´ have a high demand for powerful and effi cient ventilation to dry out the wood. In wood kilns centrifugal fans and AC drives are used to control the air fl ow demand. To increase the kilns´ capacity, multiple fans may be controlled via one drive by using the pump and fan control (PFC) feature. At the start of the drying process, the relative humidity is high thus there is a demand for higher air fl ow rates. As the wood dries out the auxiliary fans may shut-down, thereby saving energy and reducing maintenance.
6 ABB general purpose drives ACS310 | Catalog Main features ACS310 - XXE - XXXX - 2 + XXXX Feature Advantage Benefit Pump and fan control (PFC) feature to control pumps and fans in parallel One drive controls several pumps or fans and eliminates the need for an external programmable logic controller. Reduces motor stress and increases lifetime when auxiliary motors are driven according to the needed pump/fan capacity. Interlock function enables one motor to be disengaged from the mains supply while others continue operating in parallel. Saves cost of additional drives and external PLC. Longer life for pump or fan systems while reducing maintenance time and costs. Maintenance can be carried out safely without stopping the process. Soft pump and fan control feature (SPFC) Reduces unwanted pressure peaks in pumps and pipelines when an auxiliary motor is started. Reduces inrush current to the power network while connecting new auxiliary motors. Reduces maintenance costs. Longer life for pump or fan systems. Smoother processes. Pump protection functions Integrated protection and control with preprogrammed features like pipe cleaning, pipefill, inlet/outlet pressure supervision and detection of under or over load for preventive maintenance. Improves process control and system reliability. Integrates system protection. Smoother processes: improved and optimized system. Longer life for pump and fan systems, reduced maintenance costs. Reduces maintenance costs. Longer life and reliable operation of pump systems. PID controllers Varies the drive’s performance according to the need of the application. Enhances production output, stability and accuracy. Embedded Modbus EIA-485 fieldbus interface No need for external fieldbus options. Integrated and compact design. Saves costs of external fieldbus devices. Increases reliability. On/off cooling fan control Cooling fan rotates only when the drive is running, thereby cooling only when needed. Silent operation. Improves drive’s energy efficiency. Software controlled phase inversion Fast and easy way to change the phase order of the motor rotation. Time savings as there is no need to change the output cable order manually. Short parameter menu view Only the most needed drive parameters are shown on the drive’s parameter view. Complete parameter view can be changed by setting one parameter. Time savings as the user quickly sees the most important parameters. Fast commissioning of the drive. Energy optimizer Improved motor effi ciency with intelligent drive control method, especially while operating on partial centrifugal loads. Boosts energy efficiency due to lower motor currents. Reduces audible noise from the motor. Energy efficiency counters Several counters to illustrate saved energy (kWh), carbon- dioxide emissions (CO 2 ) and cost in local currency. Shows direct impact on energy bill and helps control operational expenditure (OPEX). Full output current at 50 °C ambient The drive can be operated in ambient temperatures up to 50 °C without derating the output current. Optimized drive dimensioning for wide temperature ranges. Load analyzer Load analyzer saves process data, such as current and torque values, which can be used to analyze the process and dimensioning of the drive and motor. Optimized dimensioning of the drive, motor and process. Compact size and flexible mounting options The high power-to-size ratio of the drive facilitates efficient cabinet space usage. Optimum installation layout. Flexible installation with screw or DIN rail mounting. Drive can be installed sideways or side-by-side. Space savings. User interfaces Assistant control panel with clear alphanumerical dynamic menus, real time clock and 14 languages. Basic panel with numerical display. Different control panels available according to functionality needs. Maintenance assistant Monitors consumed energy (kWh), running hours or motor rotation. Assists in preventive maintenance of the drive, motor or run application. Commissioning assistants Easy setup of parameters for PID controllers, real-time clock, serial communication, drive optimizer and drive startup. Time savings with reduced need to set the parameters manually. Ensures all required parameters are set. Drive protection Motor output and I/O protected against wiring faults. Protection against unstable supply networks. Coated boards as standard. Latest solution to protect the drive and offer trouble free use and the highest quality.
Catalog | ABB general purpose drives ACS310 7 Ratings and types Type designation This is the unique reference number (shown above and in column 5. left) that clearly identifies the drive by power rating and frame size. Once the drive’s type designation has been selected, the frame size (column 6) can be used to determine the drive dimensions, shown on page 9. Voltages ACS310 is available in two voltage ranges: 2 = 200 to 240 V 4 = 380 to 480 V Insert either “2” or “4”, depending on your chosen voltage, into the type designation shown above. ACS310 - XXE - XXXX - 2 + XXXX Construction “XXE” within the type designation (shown above) varies depending on the drive phase and EMC filtering. Choose below the one you need. 01 = 1-phase 03 = 3-phase E = EMC filter connected, 50 Hz frequency U = EMC filter disconnected, 60 Hz frequency (In case the filter is required it can easily be connected.) Ratings Type designation Frame size P N kW P N hp I 2N 1) A I LD 2) A 1-phase AC supply, 200 to 240 V 0.37 0.5 2.4 2.3 ACS310-01X-02A4-2 R0 0.75 1.0 4.7 4.5 ACS310-01X-04A7-2 R1 1.1 1.5 6.7 6.5 ACS310-01X-06A7-2 R1 1.5 2.0 7.5 7.2 ACS310-01x-07A5-2 R2 2.2 3.0 9.8 9.4 ACS310-01x-09A8-2 R2 3-phase AC supply, 200 to 240 V 0.37 0.5 2.6 2.4 ACS310-03X-02A6-2 R0 0.55 0.75 3.9 3.5 ACS310-03X-03A9-2 R0 0.75 1.0 5.2 4.7 ACS310-03X-05A2-2 R1 1.1 1.5 7.4 6.7 ACS310-03X-07A4-2 R1 1.5 2.0 8.3 7.5 ACS310-03X-08A3-2 R1 2.2 3.0 10.8 9.8 ACS310-03X-10A8-2 R2 3.0 4.0 14.6 13.3 ACS310-03X-14A6-2 R2 4.0 5.0 19.4 17.6 ACS310-03X-19A4-2 R2 5.5 7.5 26.8 24.4 ACS310-03X-26A8-2 R3 7.5 10.0 34.1 31.0 ACS310-03X-34A1-2 R4 11.0 15.0 50.8 46.2 ACS310-03X-50A8-2 R4 3-phase AC supply, 380 to 480 V 0.37 0.5 1.3 1.2 ACS310-03X-01A3-4 R0 0.55 0.75 2.1 1.9 ACS310-03X-02A1-4 R0 0.75 1.0 2.6 2.4 ACS310-03X-02A6-4 R1 1.1 1.5 3.6 3.3 ACS310-03X-03A6-4 R1 1.5 2.0 4.5 4.1 ACS310-03X-04A5-4 R1 2.2 3.0 6.2 5.6 ACS310-03X-06A2-4 R1 3.0 4.0 8.0 7.3 ACS310-03X-08A0-4 R1 4.0 5.0 9.7 8.8 ACS310-03X-09A7-4 R1 5.5 7.5 13.8 12.5 ACS310-03X-13A8-4 R3 7.5 10.0 17.2 15.6 ACS310-03X-17A2-4 R3 11.0 15.0 25.4 23.1 ACS310-03X-25A4-4 R3 15.0 20.0 34.1 31 ACS310-03X-34A1-4 R4 18.5 25.0 41.8 38 ACS310-03X-41A8-4 R4 22.0 30.0 48.4 44 ACS310-03X-48A4-4 R4 X within the type code stands for E or U. 1) I 2N maximum continuous output current at ambient temperature of +40 °C. No overloadability, derating 1% for every additional 1 °C up to +50 °C. 2) I LD continuous output current at max ambient temperature of +50 °C. 10% overloadability for one minute every ten minutes.
8 ABB general purpose drives ACS310 | Catalog Technical data ACS310 - XXE - XXXX - 2 + XXXX Mains connection Voltage and power range 1-phase, 200 to 240 V ± 10%0.37 to 2.2 kW (0.5 to 3 hp) 3-phase, 200 to 240 V ± 10%0.37 to 11 kW (0.5 to 15 hp)3-phase, 380 to 480 V ± 10%0.37 to 22 kW (0.5 to 30 hp) Frequency 48 to 63 Hz Motor connection Voltage 3-phase, from 0 to U supply Frequency 0 to 500 Hz Continuous loadingcapability I 2N maximum continuous output current at ambient temperature of +40 °C. No overloadability, derating 1% for every additional 1 °C up to 50 °C. I LD continuous output current at max ambient temperature of +50 °C.10% overloadability for one minute every ten minutes.At start 1.8 x I 2N for 2 s Switching frequencyDefaultSelectable 4 kHz4 to 16 kHz with 4 kHz steps Acceleration time 0.1 to 1800 s Deceleration time 0.1 to 1800 s Motor control method Scalar U/f Environmental limits Ambient temperature -10 to 50 o C (14 to 122 o F), no frost allowed AltitudeOutput current Rated current available at 0 to 1000 m (0 to 3281 ft) reduced by 1% per 100 m (328 ft) over 1000 to 2000 m (3281 to 6562 ft) Relative humidity Lower than 95% (without condensation) Degree of protection IP20/optional NEMA 1 enclosure Enclosure colour NCS 1502-Y, RAL 9002, PMS 420 C Contamination levels Transportation Storage Operation IEC721-3-3No conductive dust allowedClass 1C2 (chemical gas es)Class 1S2 (solid particles)Class 2C2 (chemical gases)Class 2S2 (solid particles)Class 3C2 (chemical gases)Class 3S2 (solid particles) Product compliance Low Voltage Directive 2006/95/ECMachinery Directive 2006/42/EC EMC Directive 2004/108/ECQuality assurance system ISO 9001En vi ron men tal sys tem ISO 14001UL, cUL, CE, C-Tick and GOST R approvalsRoHS compliant Programmable control connections Two analog inputsVoltage signalUnipolarBipolarCurrent signalUnipolarBipolarResolutionAccuracy 0 (2) to 10 V, R in 312 k Ω -10 to 10 V, R in 312 k Ω 0 (4) to 20 mA, R in = 100 Ω -20 to 20 mA, R in = 100 Ω 0.1%± 1% One analog output 0 (4) to 20 mA, load 500 Ω Auxiliary voltage 24 V DC ± 10%, max. 200 mA Five digital inputs Input impedance 12 to 24 V DC with internal or external supply, PNP and NPN, pulse train 0 to 16 kHz2.4 k Ω One relay outputTypeMaximum switching voltageMaximum switching currentMaximum continuous current NO + NC250 V AC/30 V DC0.5 A/30 V DC; 5 A/230 V AC2 A rms One digital outputTypeMaximum switching voltageMaximum switching currentFrequencyResolutionAccuracy Transistor output30 V DC100 mA/30 V DC, short circuit10 Hz to 16 kHz1 Hz0.2% Serial communication FieldbusCable TerminationIsolationTransfer rateCommunication typeProtocol Modbus EIA-485, embeddedShielded twisted pair, impedance 100 to 150 ohmsDaisy-chained bus, without dropout linesBus interface isolated from drive1.2 to 76.8 kbit/sSerial, asynchronous, half duplexModbus Chokes AC input chokes External optionFor reducing THD in partial loads and to comply with EN/IEC 61000-3-12 AC output chokes External optionTo achieve longer motor cables
Catalog | ABB general purpose drives ACS310 9 Dimensions and weights H1 H2 H3 D W H4 H5 W D ACS310 - XXE - XXXX - 2 + XXXX H1 = Height without fastenings and clamping plate H2 = Height with fastenings but without clamping plate H3 = Height with fastenings and clamping plate H4 = Height with fastenings and NEMA 1 connection box H5 = Height with fastenings, NEMA 1 connection box and hood W = Width D = Depth H4 = Height with fastenings and NEMA 1 connection box H5 = Height with fastenings, NEMA 1 connection box and hood W = Width D = Depth Cabinet-mounted drives (IP20 UL open) Frame size IP20 UL open H1 mm H2 mm H3 mm W mm D mm Weight kg R0 169 202 239 70 161 1.1 R1 169 202 239 70 161 1.3 R2 169 202 239 105 165 1.5 R3 169 202 236 169 169 2.9 R4 181 202 244 260 169 4.4 Wall-mounted drives (NEMA 1) Frame size NEMA 1 H4 mm H5 mm W mm D mm Weight kg R0 257 280 70 169 1.5 R1 257 280 70 169 1.7 R2 257 282 105 169 1.9 R3 260 299 169 177 3.5 R4 270 320 260 177 5.0
10 ABB general purpose drives ACS310 | Catalog Cooling and fuses Cooling ACS310 is fi tted with cooling fans as standard. The cooling air must be free from corrosive substances and must not be above the maximum ambient temperature of 50 °C. For more specifi c limits see the Technical data - Environmental limits in this catalogue. Fuses Standard fuses can be used with ABB general purpose drives. For input fuse connections see table below. X within the type designation stands for E or U. 1) BTU/hr = British Thermal Unit per hour. BTU/hr is approximately 0.293 Watts. 2) Frame size R0 with free convection cooling. X within the type code stands for E or U. ) According to IEC-60269 standard. Free space requirements Enclosure type Space above mm Space below mm Space on left/right mm All frame sizes 75 75 0 Cooling air flow Type designation Frame size Heat dissipation Air flow [W] BTU/hr 1) m 3 /h ft 3 /min 1-phase AC supply, 200 to 240 V ACS310-01X-02A4-2 R0 48 163 - 2) - 2) ACS310-01X-04A7-2 R1 72 247 24 14 ACS310-01X-06A7-2 R1 97 333 24 14 ACS310-01X-07A5-2 R2 101 343 21 12 ACS310-01X-09A8-2 R2 124 422 21 12 3-phase AC supply, 200 to 240 V ACS310-03X-02A6-2 R0 42 142 - 2) - 2) ACS310-03X-03A9-2 R0 54 183 - 2) - 2) ACS310-03X-05A2-2 R1 64 220 24 14 ACS310-03X-07A4-2 R1 86 295 24 14 ACS310-03X-08A3-2 R1 88 302 21 12 ACS310-03X-10A8-2 R2 111 377 21 12 ACS310-03X-14A6-2 R2 140 476 52 31 ACS310-03X-19A4-2 R2 180 613 52 31 ACS310-03X-26A8-2 R3 285 975 71 42 ACS310-03X-34A1-2 R4 328 1119 96 57 ACS310-03X-50A8-2 R4 488 1666 96 57 3-phase AC supply, 380 to 480 V ACS310-03X-01A3-4 R0 35 121 - 2) - 2) ACS310-03X-02A1-4 R0 40 138 - 2) - 2) ACS310-03X-02A6-4 R1 50 170 13 8 ACS310-03X-03A6-4 R1 60 204 13 8 ACS310-03X-04A5-4 R1 69 235 13 8 ACS310-03X-06A2-4 R1 90 306 19 11 ACS310-03X-08A0-4 R1 107 364 24 14 ACS310-03X-09A7-4 R1 127 433 24 14 ACS310-03X-13A8-4 R3 161 551 52 31 ACS310-03X-17A2-4 R3 204 697 52 31 ACS310-03X-25A4-4 R3 301 1029 71 42 ACS310-03X-34A1-4 R4 408 1393 96 57 ACS310-03X-41A8-4 R4 498 1700 96 57 ACS310-03X-48A4-4 R4 588 2007 96 57 Selection table Type designation Frame size IEC Fuses UL Fuses [A] Fuse type ) [A] Fuse type ) 1-phase AC supply, 200 to 240 V ACS310-01X-02A4-2 R0 10 gG 10 UL class T ACS310-01X-04A7-2 R1 16 gG 20 UL class T ACS310-01X-06A7-2 R1 16/20 ) gG 25 UL class T ACS310-01X-07A5-2 R2 20/25 ) gG 30 UL class T ACS310-01X-09A8-2 R2 25/35 ) gG 35 UL class T 3-phase AC supply, 200 to 240 V ACS310-03X-02A6-2 R0 10 gG 10 UL class T ACS310-03X-03A9-2 R0 10 gG 10 UL class T ACS310-03X-05A2-2 R1 10 gG 15 UL class T ACS310-03X-07A4-2 R1 16 gG 15 UL class T ACS310-03X-08A3-2 R1 16 gG 15 UL class T ACS310-03X-10A8-2 R2 16 gG 20 UL class T ACS310-03X-14A6-2 R2 25 gG 30 UL class T ACS310-03X-19A4-2 R2 25 gG 35 UL class T ACS310-03X-26A8-2 R3 63 gG 60 UL class T ACS310-03X-34A1-2 R4 80 gG 80 UL class T ACS310-03X-50A8-2 R4 100 gG 100 UL class T 3-phase AC supply, 380 to 480 V ACS310-03X-01A3-4 R0 10 gG 10 UL class T ACS310-03X-02A1-4 R0 10 gG 10 UL class T ACS310-03X-02A6-4 R1 10 gG 10 UL class T ACS310-03X-03A6-4 R1 10 gG 10 UL class T ACS310-03X-04A5-4 R1 16 gG 15 UL class T ACS310-03X-06A2-4 R1 16 gG 15 UL class T ACS310-03X-08A0-4 R1 16 gG 20 UL class T ACS310-03X-09A7-4 R1 20 gG 25 UL class T ACS310-03X-13A8-4 R3 25 gG 30 UL class T ACS310-03X-17A2-4 R3 35 gG 35 UL class T ACS310-03X-25A4-4 R3 50 gG 50 UL class T ACS310-03X-34A1-4 R4 80 gG 80 UL class T ACS310-03X-41A8-4 R4 100 gG 100 UL class T ACS310-03X-48A4-4 R4 100 gG 100 UL class T
Typical I/O connections Catalog | ABB general purpose drives ACS310 11 Control connections Application macros Application macros are preprogrammed parameter sets. While starting up the drive, the user typically selects one of the macros that is best suited for the application. The diagram below gives an overview of ACS310 control connections and shows the default I/O connections for the ABB standard macro. − ABB standard macro − 3-wire macro − Alternative macro − Motor potentiometer − Hand/auto macro − PID control macro − PFC control macro − SPFC control macro SCR AI1 GND +10 V AI2 GND +24 V GND DCOM DI1 DI2 DI3 DI4 DI5 PE U1 V1 W1 AO GND ROCOM RONC RONO DOSRC DOOUT DOGND EMC VAR U2 V2 W2 Control panel (RJ-45) PE L1 L2 L3 AC motor M 3 ~ Analog output 0 to 20 mA PROGRAMMABLE RELAY AND DIGITAL OUTPUTS Relay output 250 V AC/30 V DC/6 A Digital/frequency output, PNP transistor type 30 V DC, max. 100 mA EMC filter grounding screw Varistor grounding screw Screen 8 Analog input 1 0 to 10 V Reference voltage +10 V DC, max 10 mA Analog input 2 Aux. voltage output +24 V DC, max. 200 mA PROGRAMMABLE DIGITAL INPUTS FlashDrop Modbus RTU (EIA-485) 3-phase power supply, 200 to 480 V AC Input choke Output choke EMC filter AI1 AI2 mA V Output relay module MREL-01 S1 1 2 3 4 5 6 9 10 11 12 13 14 15 16 23 24 25 26 SHIELD B A GND_A J701 6 DI5 can also be used as a frequency input 9 10 11 12 13 14 15 16 +24 V GND DCOM DI1 DI2 DI3 DI4 DI5 DI configuration PNP connected (source) with external power supply Const. speed 1 Fwd/ Rev Start/ Stop + 24 V 0 V ACS310: X1 DI configuration NPN connected (sink) +24 V GND DCOM DI1 DI2 DI3 DI4 DI5 9 10 11 12 13 14 15 16 ACS310: X1 Ramp pair sel Const. Speed 1 Fwd/ Rev Start/ Stop ACS310 - XXE - XXXX - 2 + XXXX In addition to the standard macros the user can create three user macros. The user macro allows the user to save the parameter settings for later use. The diagram below gives an overview of ACS310 control connections. Please refer to the ACS310 user’s manual for more detailed information.
12 ABB general purpose drives ACS310 | Catalog Options How to select options The options shown in the table below are available within the ACS310 range. The control panels have an associated 4-figure option code, which is shown in the second column. It is this code that replaces XXXX in the type code above. ACS310 - XXE - XXXX - 2 + XXXX ) Ordering with a separate MRP code number. 1) The ACS310 is compatible with ACS-CP-C basic control panel Rev M or later. 2) The ACS310 is compatible with ACS-CP-A assistant control panel Rev E or later. (New panel series manufactured since 2007 with serial number XYYWWRXXXX, where year Y = 7 or greater and revision R = E, F, G, …) Options Ordering code Description Model Protection class ) NEMA 1/UL type 1 (R0, R1, R2) MUL1-R1 ) NEMA 1/UL type 1 (R3) MUL1-R3 ) NEMA 1/UL type 1 (R4) MUL1-R4 Control panel J400 Assistant control panel ACS-CP-A J404 Basic control panel ACS-CP-C Panel mounting kit ) Panel mounting kit ACS/H-CP-EXT ) Panel holder mounting kit OPMP-01 Extension modules L511 Relay output extension module. Option includes three (3) additional relay outputs. MREL-01 Tools ) FlashDrop tool MFDT-01 ) DriveWindow Light DriveWindow Light External options ) Input chokes ) EMC filters ) Output chokes Remote monitoring ) Ethernet adapter SREA-01
Catalog | ABB general purpose drives ACS310 13 OptionsUser interfaces User interface Panel cover The purpose of the panel cover is to protect the drive’s connection surfaces.The ACS310 drive is delivered with a panel cover as standard. In addition there are two alternative control panels available as options. Basic control panel The basic control panel features a single line numeric display. The panel can be used to control the drive, set parameter values or copy them from one drive to another. Assistant control panel The assistant control panel features a multilingual alphanumeric display for easy drive programming. The control panel has various assistants and an built-in help function to guide the user. It includes a real time clock, which can be used during fault logging and in controlling the drive, such as at start/stop. The control panel can be used for copying parameters for back up or for downloading to another drive. A large graphical display and soft keys make it extremely easy to navigate. Panel mounting kits To attach the control panel to the outside of a larger enclosure, two panel mounting kits are available. A simple and cost- efficient installation is possible with the ACS/H-CP-EXT kit, while the OPMP-01 kit provides a more user-friendly solution, including a panel platform that enables the panel to be removed in the same way as a drive-mounted panel. The panel mounting kits include all hardware required, including 3 meters extension cables and installation instructions. Protection and installation NEMA 1 kit The NEMA 1 kit includes a connection box for fi nger protection, conduit tube installation, and a hood for protection against dirt and dust. Terminal cover The terminal cover is for protection of the I/O connections. Clamping plates The clamping plates are used for protection against electrical disturbances. The clamping plates with the clamps are included in the drive package as standard. ACS310 - XXE - XXXX - 2 + XXXX Panel cover (included as standard) Basic control panel Assistant control panel Panel holder mounting kit OPMP-01 Clamping plates (included as standard) Terminal cover (included as standard) NEMA 1 kit
14 ABB general purpose drives ACS310 | Catalog OptionsUser interfaces Serial communication The embedded Modbus EIA-485 fieldbus brings connectivity to major automation systems. A single twisted pair cable avoids large amounts of conventional cabling, thereby reducing costs and increasing system reliability. Modbus TCP to Modbus RTU gateway Additionally SREA-01 Ethernet adapter offers Modbus TCP to Modbus RTU gateway functionality which enables Modbus TCP connectivity to ACS310. Please refer to SREA-01 user’s guide for more detailed information. Extension module MREL-01 ACS310 has one relay output as standard. The optional MREL-01 module offers three additional relay outputs. The outputs can be configured for different functions by setting selected parameters. SREA-01 Ethernet adapter SREA-01 Ethernet adapter with remote monitoring access can send process data, data logs and event messages independently, without a PLC or a dedicated on-site computer. It has an internal web server for configuration and drive access. In remote locations without qualified service people on-site it is vital to be able to monitor the drive remotely. Monitoring and diagnostics routines can be easily implemented with ABB’s remote monitoring tool. The remote monitoring tool enables connection of multiple drives to Ethernet, to collect operational data from the process and send the collected data to a central location for process monitoring and further analysis. ACS310 - XXE - XXXX - 2 + XXXX Extension module MREL-01 SREA-01 Ethernet adapter FlashDrop connection Fieldbus connection Modbus EIA-485 Analog I/O Relay output Digital output Digital inputs LEDs Panel connector EMC filter ground- ing screw (EMC) Varistor ground- ing screw (VAR) Removable clip for labeling MREL-01 connector
Catalog | ABB general purpose drives ACS310 15 OptionsSoftware tools A separate order line and type designation is required for any of these software tool options. DriveWindow Light DriveWindow Light is an easy-to-use startup and maintenance tool for ACS310 drives. It can be used in an offline mode, which enables parameter setting at the office even before going to the actual site. The parameter browser enables viewing, editing and saving of parameters. The parameter comparison feature makes it possible to compare parameter values between the drive and saved parameter files. With the parameter subset you can create your own parameter sets. Controlling the drive is one of the features in DriveWindow Light. With this software tool, you can monitor up to four signals simultaneously. This can be done in both graphical and numerical format. DriveWindow Light version 2.9 or later is compatible with ACS310 drives. Startup wizards Startup wizards make the setting of parameters easy. Simply launch the wizard, select an appropriate assistant eg, for setting analog outputs, and all parameters related to this function are shown together with help pictures. Highlights − Editing, saving and downloading parameters − Graphical and numerical signal monitoring − Drive control − Startup wizards DriveWindow Light requirements − Windows NT/2000/XP/Vista/Windows 7 − Serial port from a PC − Control panel connector
16 ABB general purpose drives ACS310 | Catalog A separate order line and type designation is required for any of these external options. FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting. It gives the possibility to hide selected parameters to protect the machine. Only the parameters needed in the application are shown. The tool can copy parameters between two drives or between a PC and a drive. All the above can be done without a power connection to the drive – in fact, it is not even necessary to unpack the drive. DrivePM DrivePM (Drive parameter manager) is a tool to create, edit and copy parameter sets for FlashDrop. For each parameter/ group the user has a possibility to hide it, which means that the drive user does not see the parameter/group at all. DrivePM version 1.2 is compatible with ACS310 drives. DrivePM requirements − Windows 2000/XP/Vista/Windows 7 − Serial port from a PC FlashDrop package includes − FlashDrop tool − DrivePM software on a CD-rom − User’s manual in English and in pdf-format on the CD-rom − Cable OPCA-02 for connection between the PC and FlashDrop tool − Battery charger OptionsExternal FlashDrop tool
Catalog | ABB general purpose drives ACS310 17 OptionsExternal A separate order line and type designation is required for any of these external options. Input chokes An input choke smoothens the wave shape of mains current and reduces total harmonic distortion (THD). Together with the input choke, the ACS310 is designed to fulfill the requirements of the harmonics standard EN/IEC 61000-3-12. In addition, the input choke provides improved protection against mains voltage transients. Output chokes An output choke decreases du/dt on the output and filters current spikes caused by voltage spikes. With an output choke it is possible to increase the motor cable length which could be otherwise limited due to a temperature increase resulting from current spikes and electromagnetic performance. Type designation ACS310- Frame size Output choke Cable length [m] 1-phase AC supply, 200 to 240 V 01X-02A4-2 R0 ACS-CHK-B3 60 01X-04A7-2 R1 ACS-CHK-B3 100 01X-06A7-2 R1 ACS-CHK-C3 100 01X-07A5-2 R2 ACS-CHK-C3 100 01X-09A8-2 R2 ACS-CHK-C3 100 3-phase AC supply, 200 to 240 V 03X-02A6-2 R0 ACS-CHK-B3 60 03X-03A9-2 R0 ACS-CHK-B3 60 03X-05A2-2 R1 ACS-CHK-B3 100 03X-07A4-2 R1 ACS-CHK-C3 100 03X-08A3-2 R1 ACS-CHK-C3 100 03X-10A8-2 R2 ACS-CHK-C3 100 03X-14A6-2 R2 NOCH-0016-6x 100 03X-19A4-2 R2 NOCH-0016-6x 100 03X-26A8-2 R3 NOCH-0030-6x 100 03X-34A1-2 R4 NOCH-0030-6x 100 03X-50A8-2 R4 NOCH-0070-6x 100 3-phase AC supply, 380 to 480 V 03X-01A3-4 R0 ACS-CHK-B3 60 03X-02A1-4 R0 ACS-CHK-B3 60 03X-02A6-4 R1 ACS-CHK-B3 100 03X-03A6-4 R1 ACS-CHK-B3 100 03X-04A5-4 R1 ACS-CHK-C3 100 03X-06A2-4 R1 ACS-CHK-C3 100 03X-08A0-4 R1 NOCH-0016-6x 100 03X-09A7-4 R1 NOCH-0016-6x 100 03X-13A8-4 R3 NOCH-0016-6x 100 03X-17A2-4 R3 NOCH-0016-6x 100 03X-25A4-4 R3 NOCH-0030-6x 100 03X-34A1-4 R4 NOCH-0030-6x 100 03X-41A8-4 R4 NOCH-0030-6x 100 03X-48A4-4 R4 NOCH-0070-6x 100 Type designation ACS310- Frame size Input choke I 1N without choke [A] I 1N with choke 1) [A] I TH [A] L [mH] 1-phase AC supply, 200 to 240 V 01X-02A4-2 R0 CHK-A1 6.1 4.5 5 8.0 01X-04A7-2 R1 CHK-B1 11.4 8.1 10 2.8 01X-06A7-2 R1 CHK-C1 16.1 11 16 1.2 01X-07A5-2 R2 CHK-C1 16.8 12 16 1.2 01X-09A8-2 R2 CHK-D1 21 15 25 1.0 3-phase AC supply, 200 to 240 V 03X-02A6-2 R0 CHK-01 4.7 2.6 4.2 6.4 03X-03A9-2 R0 CHK-02 6.7 3.5 7.6 4.6 03X-05A2-2 R1 CHK-03 8.4 4.2 13 2.7 03X-07A4-2 R1 CHK-03 13 6.1 13 2.7 03X-08A3-2 R1 CHK-04 13.2 6.9 22 1.5 03X-10A8-2 R2 CHK-04 15.7 9.2 22 1.5 03X-14A6-2 R2 CHK-04 23.9 13 22 1.5 03X-19A4-2 R2 CHK-04 27.3 13.3 22 1.5 03X-26A8-2 R3 CHK-06 45 20.9 47 0.7 03X-34A1-2 R4 CHK-06 55 26.2 47 0.7 03X-50A8-2 R4 CHK-06 76 41 47 0.7 3-phase AC supply, 380 to 480 V 03X-01A3-4 R0 CHK-01 2.4 1.3 4.2 6.4 03X-02A1-4 R0 CHK-01 4.9 2 4.2 6.4 03X-02A6-4 R1 CHK-01 4.5 2.5 4.2 6.4 03X-03A6-4 R1 CHK-01 6.6 3.5 4.2 6.4 03X-04A5-4 R1 CHK-02 7.6 3.8 7.6 4.6 03X-06A2-4 R1 CHK-02 10.6 5.3 7.6 4.6 03X-08A0-4 R1 CHK-02 12.8 6.8 7.6 4.6 03X-09A7-4 R1 CHK-03 15 8.6 13 2.7 03X-13A8-4 R3 CHK-03 20.7 12.3 13 2.7 03X-17A2-4 R3 CHK-04 24.3 12.6 22 1.5 03X-25A4-4 R3 CHK-04 34 19.5 22 1.5 03X-34A1-4 R4 CHK-05 57 27.2 33 1.1 03X-41A8-4 R4 CHK-06 67 35.2 47 0.7 03X-48A4-4 R4 CHK-06 74 42 47 0.7 1) Values at 50 Hz/230 V and at 50 Hz/400 V power supplies I 1N = Nominal input current I TH = Nominal choke thermal current L = Choke inductance
18 ABB general purpose drives ACS310 | Catalog OptionsExternal A separate order line and type designation is required for any of these external options. EMC filters The ACS310’s internal EMC filter is designed to meet category C3 requirements of EN/IEC 61800-3 standard. External EMC filters are used to enhance the drives electromagnetic performance in conjunction with its internal filtering. Maximum motor cable length depends on required electromagnetic performance, according to the table below. Low leakage current filters Low leakage current filters are ideal for installations where residual current devices (RCD) are required and leakage current needs to be below 30 mA. Type designation ACS310- Frame size Filter type Cable length 1) with external EMC filter Cable length 1) without external EMC filter C1 [m] C2 [m] C3 [m] C3 [m] C4 [m] 1-phase AC supply, 200 to 240 V 01X-02A4-2 R0 RFI-11 10 30 - 30 30 01X-04A7-2 R1 RFI-12 10 30 50 30 50 01X-06A7-2 R1 RFI-12 10 30 50 30 50 01X-07A5-2 R2 RFI-13 10 30 50 30 50 01X-09A8-2 R2 RFI-13 10 30 50 30 50 3-phase AC supply, 200 to 240 V 03X-02A6-2 R0 RFI-32 10 30 - 30 30 03X-03A9-2 R0 RFI-32 10 30 - 30 30 03X-05A2-2 R1 RFI-32 10 30 50 30 50 03X-07A4-2 R1 RFI-32 10 30 50 30 50 03X-08A3-2 R1 RFI-32 10 30 50 30 50 03X-10A8-2 R2 RFI-32 10 30 50 30 50 03X-14A6-2 R2 RFI-33 10 30 50 30 50 03X-19A4-2 R2 RFI-33 10 30 50 30 50 03X-26A8-2 R3 RFI-34 10 30 50 30 50 03X-34A1-2 R4 RFI-34 10 30 50 30 50 03X-50A8-2 R4 RFI-34 10 30 50 30 50 3-phase AC supply, 380 to 480 V 03X-01A3-4 R0 RFI-32 30 30 - 30 30 03X-02A1-4 R0 RFI-32 30 30 - 30 30 03X-02A6-4 R1 RFI-32 50 50 50 30 50 03X-03A6-4 R1 RFI-32 50 50 50 30 50 03X-04A5-4 R1 RFI-32 50 50 50 30 50 03X-06A2-4 R1 RFI-32 50 50 50 30 50 03X-08A0-4 R1 RFI-32 50 50 50 30 50 03X-09A7-4 R1 RFI-32 50 50 50 30 50 03X-13A8-4 R3 RFI-33 40 40 40 30 50 03X-17A2-4 R3 RFI-33 40 40 40 30 50 03X-25A4-4 R3 RFI-33 40 40 40 30 50 03X-34A1-4 R4 RFI-34 - 30 - 30 50 03X-41A8-4 R4 RFI-34 - 30 - 30 50 03X-48A4-4 R4 RFI-34 - 30 - 30 50 1) Internal EMC filter must be disconnected by removing the EMC screw from the drive. Type designation ACS310- Frame size Filter type Cable length 1) with LRFI filter C2 [m] Low leakage current filters, 3-phase AC supply, 400 V 03X-01A3-4 R0 LRFI-31 10 03X-02A1-4 R0 LRFI-31 10 03X-02A6-4 R1 LRFI-31 10 03X-03A6-4 R1 LRFI-31 10 03X-04A5-4 R1 LRFI-31 10 03X-06A2-4 R1 LRFI-31 10 03X-08A0-4 R1 LRFI-32 10 03X-09A7-4 R1 LRFI-32 10 EMC standards in general EN 61800-3 (2004), product standard EN 55011, product family standard for industrial, scientific and medical (ISM) equipment EN 61800-3/A11 (2000), product standard Category C1 Group 1 Class B 1 st environment, unrestricted distribution Category C2 Group 1 Class A 1 st environment, restricted distribution Category C3 Group 2 Class A 2 nd environment, unrestricted distribution Category C4 Not applicable 2 nd environment, restricted distribution 1) Internal EMC filter must be connected with the EMC screw in the drive. When the filter is not connected the C4 maximum cable lengths are allowed to be used.
Catalog | ABB general purpose drives ACS310 19 Expertise at every stage of the value chain Secure uptime throughout the drive life cycle Whether you operate in industry, commerce or a utility your aims remain the same: to keep your motor-driven applications running consistently and efficiently. The life cycle services for ABB drives can help you achieve these aims by maximizing the uptime of your process while ensuring the optimum lifetime of ABB drives in a predictable, safe and low-cost manner. ABB follows a four-phase model for the life cycle management of its drives. The life cycle phases are active, classic, limited and obsolete. Within each phase, every drive series has a defined set of services. ABB drive life cycle management model Prepurchase Order and delivery Installation and commissioning Operation and maintenance Upgrade and retrofit Replacement and recycling Training and learning Technical support Contracts The life cycle services for ABB drives span the entire value chain, from the moment you make the first enquiry about a drive through to its disposal and recycling. Throughout the value chain, ABB provides training and learning, technical support and contracts. All of this is supported by one of the most extensive global drive sales and service networks. The four-phase drive life cycle management model provides you with a transparent method for managing your investment in drives. In each phase, you clearly see what life cycle services are available, and more importantly, what services are not available. Decisions on upgrading, retrofitting or replacing drives can be made with confidence. The drive, with complete life cycle services, is available for purchase. The drive, with complete life cycle services, is available for plant extensions. Spare parts, maintenance and repair services are available as long as materials can be obtained. ABB cannot guarantee availability of life cycle services for technical reasons or within reasonable cost. Complete life cycle services Limited life cycle services To ensure the availability of complete life cycle services, a drive must be in the active or classic phase. A drive can be kept in the active or classic phase by upgrading, retrofitting or replacing. Caution! A drive entering the limited or obsolete phase has limited repair options. This may result in unpredictable process downtime. To avoid this possibility, the drive should be kept in the active or classic phase. Active Classic Limited Obsolete
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