ABB Pilot devices, Product Overview

Pilot devices Product Overview Panorama

L-mark - Makes customer specific marking easy A new system for custom marking our pilot devices is now available.  In addition to engraving legend plates, ABB can now laser-engrave our entire pilot device offering as well.  The customer will receive a reference number for the marking from the L-mark webpage, where it also will be stored, making reordering simple, and ensuring that our customers receive their preferred mar-king every time they order.  Create a customer specific marking online using a five step marking tool: Visit: http://bolservices.it.abb.com/pilot-devices1. Find your product by typing the type or order code2. Choose between text or symbol marking3. Choose your preferred marking layout4. Type marking or choose any of our 3000 symbols including the ISO 7000 library5. Order by the order code + ref. code provided on the site Example: Order         code:1SFA61130L1101 (order code always with a L instead of a R) type     code:MPD1-11R-L Reference number:MUE979 Wiping action The contact blocks for both compact and modular devices feature self-cleaning contacts thanks to a built in wiping action. At operation the moving contact rolls over and slides sideways when touching the fixed contact. This feature ensures a good clean contact function also in low energy applications.  Fast and easy installation All ABB pilot devices are easy to install. Spring-loaded tabs ensure that actuators and legend plates are in the correct position. Our actuators can be used in both notched and round holes. The modular snap-on design provides one of the fastest assemblies on the market. See picture to the left. IP67 Our Entire compact line and parts of modular are approved according to IP67. This means that the product is protected against the effects of temporary immersion in water one meter down for 30 min. This gives a water-proof enclosure for tough environments. IP69K The IP69K test specification was initially developed for road vehicles, especially those that need regular intensive cleaning (dump trucks, cement mixers, etc.), but also finds use in other areas (e.g., food industry).Our entire compact line and parts of the modular line are approved according to IP69K. The  standard requires the water pressure to be 100 bar, at a rate of about 15 l/minute, and at a tem-perature of 80 ºC. The nozzle from which the water is sprayed is 10 cm from the product. The spray is applied at the angles of 0 º, 30 º, 60 º, and 90 º, during 40 seconds at each angle, while the product is rotated at 5 rpm. Unique benefits from ABB pilot devices L-Mark L-Mark Wiping action Easy installation IP67 IP69K

Modular range designed for flexibility and quick assembly  Pushbuttons  flush and extended buttons,  maintained and momentary, illu- minated and non-illuminated Double pushbuttons with two flush buttons or with extended lower button. Illuminated or non-illuminated Selector switches 2 and 3 position short and long  handle maintained and momentary,  illuminated and non-illuminated Key operated selector switches, 2 and 3 position, several key  codes Toggle switches 2 and 3 position maintained  and momentary Pilot lights with integrated LED blocks, Ba9  sockets for LEDs or filament bulbs  Modular range – The flexible range•    Made for tough environments •    Wiping action to secure contact function •    IP66, UL Type 1, 3R, 4, 4X, 12 and 13 •    Fast and easy installing  •    Widest range of integraded LEDs The modular range is extensive and well known all around the world for its flexibility and robustness. By combining a few basic components a large number of different devices can be configured. In addition to traditional operators like push-buttons, selector switches, emergency stops and pilot lights, ABB also offers a wide range of special functions such as machine stops, joysticks, toggle switches, buzzers, definite purpose pushbuttons, potentiometers and reset buttons. Modular range pilot devices, 22 mm Joysticks latching function, 2 and 4 position,  maintained and spring return Mushroom pushbuttons  Ø 40 mm and Ø 60 mm, momen- tary, illuminated and non-illumi- nated

Additional products Compact range pilot devices, 22 mm Pushbuttons flush and extended buttons,  momentary and maintained,  illuminated and non-illuminated Selector switches 2 or 3 position, short handle,  maintained and momentary Extreme duty pushbuttons with 30 mm mounting hole Reset pushbuttons flush or extended button,  with or without shaft Potentiometers with or without resistor, 5 ohm, 10 ohm and 50 ohm Compact mushroom mushrooms in several colors with  heavy duty design Compact range – The competitive alternative to traditional modular series•    Robust all-in-one design •    Wiping action •    IP66, 67 •    IP69K  •    UL Type 1, 3R, 4, 4X, 12, 13 •    Fast mounting •    Pilot lights with integrated LED as an option •    Low built-in depth The compact range is a very price competitive “all-in-one” alternative to traditional modular products.The ABB family design with the same appearance from the front side is an ad-vantage when combining the compact range with the modular range. The all-in-one design makes everything easier; the entire func-tionality is condensed into one unit. Each item has a single ordering number. The compact range includes pushbuttons, selector switches, emergency stops and pilot lights. The compact range works in perfect harmony with the extensive modular range since the front design is identical.  Compact range and additionals products all in one design Pilot lights with integrated LED or Ba9 sockets Segments and applications required IP67 and IP69K rating:•    Food processing •    Pharmaceutical •    Petrochemical •    Waste treatment •    Bottling •    Trucking / transportation •    Water / waste water processing Buzzers wide range of voltages, both  continues and pulsing sound IP69K The IP69K standard requires the  water pressure to be 100 bar, at a  rate of about 15 l/minute, and at a  temperature of 80 ºC. The nozzle  from which the water is sprayed is  10 cm from the product. The spray  is applied at the angles of 0 º, 30  º, 60 º, and 90 º, for duration of 30  seconds at each angle, while the  product is rotated at 5 rpm. IP67K The IP67 is specified in IEC60529.  The product is protected against  the effects of temporary immersion  in water one meter down in 30 min.  A typical situation where this can  be applied is when wash-downs  occur on the enclosure.

Emergency stops in modular and compact range  Compact range - emergency stops Ø 30 mm and Ø 40 mm, twist release, pull  release and key release Modular range - emergency stops Ø 30 mm, Ø 40 mm, Ø 60 mm, twist release, pull re- lease, key release, illuminated and non-illuminated Emergency stops The emergency stops are designed for tough industrial environments. The products are approved according to IEC 60947-5-5 and meet protection degree IP66 (C-type IP67 and 69K) on the front side and IP20 on terminal side. They are also approved in accordance with UL Type 1, 3R, 4, 4X,12 and 13. This competitive and wide range was awarded ”Best product award” by the readers of the well known German magazine P & A.   Emergency stop test IEC60947-5-5: Durability test 6050 cycles. This is not a test of mechanical  life. The product has a mechanical life of 100 000 operations. Robustness Test force, 113 N applied in three axes Conditioning Heat and cold, moist, dry and salty atmosphere Shock 15 g shock (equivalent to 150 m/s 2 ) Vibration 2 h at max. acc. 50 m/s 2 , 10 - 500 Hz Opening test Impulse voltage test at 2 500 V Latching test With 1.6 kg hammer Resetting test Pulling force 50 N, Turning torque 1 Nm Impact test Three strikes with 1.6 kg hammer Electrical tests Acc. to utilization category AC15 and DC13 Contacts with positive  opening operation Acc.to Annex K § 5.2 Emergency stops award winning design Machine stops - Modular range Ø 30 mm and Ø 40 mm, twist release,  pull release and key release. Machine stops The mushroom machine stops have the same design as the emergency stop, except for the color. The products have passed the same tests but do not, due to the black color, fulfil the requirements for emergency stop pushbuttons. Machine stops are used by customers when a robust and reliable stop is needed but an emergency stop is not required. Machine stops - Compact range Ø 30 mm and Ø 40 mm, twist release,  pull release and key release.

Signal towers and signal beacons A solution for every signalling field The modular 70 mm signal tower system offers a wide range of optical and audible elements in all common voltages. A ba-yonet mechanism allows the components to be mechanically and electrically connected within seconds. Up to 5 signalling elements can be combined per station and the protection degree is IP54. The vandal proof design of signal beacons withstands all mechanical and natural challenges indoors and outdoors. The protection degree is IP65. Enclosures for modular and compact range plastic (1, 2, 3, 4, 6-seat) •    Rear mounted contact blocks (DIN-rail)  •    Up to 5 blocks / actuator •    UL type: 1, 3R, 4, 4X, 12 and 13. IP 66 metallic (1, 2, 3, 4, 6-seat) •    IP 66, 67, 69K •    Aluminium  compact plastic 1-seat  •    UL type: 1, 3R, 4, 4X, 12 and 13. IP 66, 67, 69K  •    One of the smallest on the market Accessories and  pilot devices, 30 mm To make both the modular and compact range even more flexible... ABB offers a wide range of accessories such as: •    Legend plates and text caps with or without text or symbols •    Protective covers and membranes •    Shrouds •    Bezels  •    Widest range of integraded LEDs on the market •    Gold plated contact blocks  •    Double contact  blocks •    Adapters for assembly of 22 mm pilot devices in 30 mm       diameter holes, available in plastic and metal versions. •    Assembly tools and lamp changing tools. •    DIN-rail adaptors •    Blanking plugs Contact blocks / lamp blocks We have the widest range of lamp blocks with integraded LED:s on the market. Micro switch block for low energy ap-plications such as PLC, that offer a great low energy solution performing down to 3 VDC, 1 mA and with minimal contact bouncing. Other offerings Enclosures and stations Plastic enclosures - Modular range up to five base mounted contact blocks /  operator, available in yellow and grey Plastic enclosures - Compact range 1-seat , IP69K, available in yellow and grey Wide range with a number of  functions with light and sound Wide range of accessories 

Emergency stops award winning design Get prepared with ABB Choosing the right emergency stop device is critical in order to gua-rantee the safety of your personnel and equipment. ABB has a very wide range of emergency stops which all fulfill IEC 60947-5-5 the standard for emergency stop devices. Best product award Our emergency stop series was awarded ”Best Product” by the well known magazine P&A, in the category ”Ex-shutz & sicherheit” voted by the magazine’s readers. Modular range This range includes operators, holders, contact blocks and acces-sories that can be combined with high flexibility. The latest design has a green line added to indicate that the emergency stop is not actuated.  Compact range The compact range has all functions built-in in one single unit. Accessories•   Emergency stop shroud •   Enclosures •   Legend plates

ABB AB Cewe-ControlS-72161 Västerås, Sweden Phone:  +46 21 32 07 00 Fax:  +46 21 12 60 01  www.abb.com/lowvoltage  Contact us Panorama 1SFC150002B0201, Jan 2011 Rev .B, Pr od ABB AB, Cewe-Contr ol/XM © Copyright 2010 ABB. All rights reserved. Specification subject to change without notice.